Cable processing system
Our cable processing system is a flexible and effective way to recycle different types of cables, from thin wires to heavy-duty power cables, this system has several high-tech ways to break, granulate, and separate materials, which makes it possible to get back a lot of valuable metals like copper and aluminum.
It was made to be user–friendly and efficiency improved which reduces copper losses while enhancing the purity at the same time. Every part of the system is assembled so they can be changed if your process capacity increases.
it offers long-lasting performance with little upkeep because it focuses on durability. This method is a great choice for companies that want to make recycling cables easier, which will increase their output and profits.
Enhanced Material Recovery
Operational Simplicity and Reduced Maintenance
Flexible Configuration Options
Advantages of our Cable processing system
Our cable processing system can exert its utmost performance thanks for different parts can collaborate with each other smoothly and the process line is thoughtful considered and studied by our experts in order to help customers‘ recycling business. Now, we will introduce these parts in below:
The copper granulators Cable processing system structures
1: cable granulating device - Preshredder
The pre-shredder, part of our Cable Processing System is designed to quickly cut up big, bulky cables into smaller pieces that can be processed more easily. Pre–shredder plays an important role in the whole streamline for the smaller pieces are more easier to separate which means this step paving the way to this whole process.
It’s made to be flexible and reliable when working with heavy materials, and it can handle a wide range of wire types and sizes. It was built to last, so it can handle heavy, constant use.
The pre-crusher also has improved safety features that make sure it can be used safely.
2: cable granulating device - main crusher
The main crusher in our Cable Processing System is designed to handle different kinds of cables well and break them up into smaller pieces. Main crusher cuts the waste wire pieces in previous step into more smaller segments which is the second guarantee for the cutting step.
It has advanced crushing technology that can handle a lot of different cables. The design puts practical consistency first and uses strong materials that can handle heavy use.
It works precisely, which adds to the general productivity of the system. Safety features are built in to keep the person safe. This breaker is made to be easy to maintain, so it will last for a long time.
It is an important part of making our cable recycling process work better, which makes it a useful asset for recycling operations.
3: air separator system
A key component of cable processing system because air separator system will effect the separation result.
Advanced airflow dynamics are used to separate lighter insulating particles from heavy metal parts like copper and aluminum.
This process of separation is very important for keeping the good quality of the metals that are recovered. The system is flexible enough to handle different types of cables because it can work with a wide range of material sizes and thicknesses.
Its function is energy-efficient and keeps noise levels low, which makes the workplace better. This method makes recycling cables much more efficient and improves the quality of the output, resulting in a cleaner and better product.
4: small vibration table
The small vibration table in our Cable processing device is very important for better separating of granulated cable particles. This small but strong part uses controlled vibrations to sort granules by size and density. This works especially well for removing tiny copper particles from their plastic covering. It is made to use little energy and make little noise, and it works well in a variety of operating settings. Its strong design means that it will work well for a long time with little upkeep. The convenient operation of vibrating table rises the efficiency and accelerates the recycling speed.
5: air separation sieve
In our Cable Processing System, the air separation sieve is an important part that is designed to separate mixed materials quickly and easily. Controlled airflow makes it possible to tell the difference between lighter insulating materials and heavy metal parts like copper and aluminum.
This step is necessary to make sure that the metal recovery is very pure. The sieve can handle different sizes and kinds of cables because of how it’s made. This makes it useful for a wide range of recycling situations.
The air separation sieve is designed to last and work consistently. It is an important part of making the cable recycling process more productive and efficient by separating and recovering materials in the best way.
6: magnetic separator manufacturer
(optional)
As companies that make magnetic separators for cable processing systems, our main goal is to make dividers that effectively separate ferrous metals from different waste streams.
These dividers are designed with a strong magnetic field to get the most iron and steel out of the material.
Sometimes, iron will mixed in the waste wries without the customers‘ knowlege, it will affect the purity of the final product. So, if you are not entirely sure of the composition of wires, you can install it.
These separators are an important part of making recycled materials more pure and also increasing the market worth of the materials that are processed. They use less energy, are easy to set up, and don’t need much upkeep, which makes them a useful and effective choice for current cable recycling operations.
7: electrostatic separator
(optional)
The most crucial component of our Cable Processing System for thin wire is the electrostatic separator, which uses the latest electrostatic technology to effectively separate conductive materials from non-conductive ones.
It is very good at separating small metal bits from plastics and other insulators, so the materials that are recovered are very pure. This separator keeps its speed and accuracy even when it’s being used for large amounts of work.
It cuts down on metal loss by a large amount and keeps the end product as clean as possible. The divider is also energy-efficient, using little power. This makes the recycling process more cost-effective throughout.
Because of this, it is an important part of making sure that the quality and speed of the recycling process are both achieved
.
get Beat price today.
Get our Cable Processing System, which processes efficiently and recovers materials well, at a great price today. Enjoy a system that combines modern technology, operational simplicity, and agility to improve your operations. Act today to receive this innovative solution at a price you can afford, improving recycling efficiency and production. Get our Cable Processing System, which processes efficiently and recovers materials well, at a great price today.
Find Inspiration of Copper Wire Granulator
-
Large Capacity Industrial Copper Cable Granulators for Sale BS-F3000
Read more -
BS-F1000 Copper Wire Granulator with 1T/H Capacity from China
Read more -
400~700KG/H Hot Selling BS-N130 Cable Shredder Machine for Sale
Read more -
Dry Copper Wire Granulating Machine BS-D600 for Sale | 400KG/H
Read more -
BS-D55 Wire Shredder With Electrostatic Separator For Sale
Read more -
Best Performance BS-N135 Cable Wire Recycling Machine For Sale
Read more -
Durable BS-D80 Scrap Copper Rice Machine for Sale
Read more -
Affordable BS-D85 Copper Wire Crusher Machine With Electrostatic Separator For Sale
Read more
Profit analysis for big cable processing system
Revenues in the recycling industry are affected by many factors. Market demand for recycled copper, changes in copper prices, machine prices
and subsequent maintenance will all affect your profits. A good procurement strategy suitable for your business can effectively protect your profits.
We specially provide you with a benefit analysis form for your reference. If you want to know more information, you are welcomed to contact us
at any time.
Running Cost Per Day($) | ||||
---|---|---|---|---|
Input | Scrap Car Wires | Power Consumption | Workers | |
Quantity | 7T | 76KW/H*8H=608KW | 2 workers | |
Unit Price | 4691/T | 0.14 | 21.42/Day | |
Input Cost | 32837 | 85.12 | 42.86 | |
Total Cost | 32964.98 |
Income Per Day($) | ||||
---|---|---|---|---|
Output | Copper | Plastic | ||
Quantity | 7*55%=3.85T | 3.15T | ||
Price | 10008/T | 300/T | ||
Income | 38530.8 | 945 | ||
Total Income | 39475.8 |
Daily Profit= Daily Income – Daily Outcome = 39475.8 – 32964.98 = 6510.82 ($)
Above table data is provided by our Dubai customer. Due to different countries having different raw materials and final products price, above data is just for reference.
About BSGH Granulator
We are your Cable processing system Manufacturer
As a leading manufacturer of Cable Processing Systems, we come up with new ways to recycle cables that work well. We focus on giving the recycling business reliable, high-performance equipment that can meet a wide range of needs.
- Advanced Technology Integration
- High-Efficiency Processing
- Customizable System Designs
- Comprehensive Technical Support
- Cost-Effective Solutions
- Industry-Leading Expertise
Why Choose our copper wire granulator with the Cable processing system
If you want the best performance, choose our copper wire
granulator. The system uses advanced technology to easily handle
a variety of cable types, from sturdy industrial wires to thin wires.
It has a high copper recovery rate, so you make a lot of money
for sure. Moreover, the machine is fully automated, easy to operate,
and can be used immediately after installation. It consumes less
energy and can effectively reduce costs. The machine has a sturdy
structure and low maintenance costs. We will also do our best to
help you install it correctly thus it can be put to work immediately.
Professional | Trustable | Copper recycling solution provider
How to Get Copper Wire Granulator
Simply send your quotation with your specifications to obtain a Copper Wire Granulator. Our experts will assist you in picking the appropriate model and will handle the shipping and installation for you.
01.
Inquiry and Consultation
Contact us for detailed inquiries and expert consultations to find the most suitable solutions for your unique requirements.
02.
Customization and Quotation
Receive personalized copper wire granulator and a quotation customized to align with your specific needs and preferences.
03.
Order Confirmation and Manufacturing
Order has been confirmed, and production is proceeding. We are committed to providing your unique recycling solution in an effective and timely way.
04.
Delivery and After-Sales Support
After you receive the machine, you can refer to the instructions provided by us to install it. If you have any questions, we will help you online. If you encounter any problems in future use, you can contact us at any time.
Lets Tell Us About Your granulator machine Needs
Inform us about your wire granulator machine needs. We’ll offer customized processing solutions to improve your recycling efficiency and performance.
- Whatsapp/Viber: 008613772508206
- Email: coppergranulator@bsghrecycling.com
- Website: https://bsghgranulator.com/