One Stop Scrap Copper Recycling Solution Provider for Your Scrap Copper Wire Recycling Machine!

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Cable processing system

Our cable processing system is a flexible and effective way to recycle different types of cables, from thin wires to heavy-duty power cables, this system has several high-tech ways to break, granulate, and separate materials, which makes it possible to get back a lot of valuable metals like copper and aluminum.

It was made to be userfriendly and efficiency improved which reduces copper losses while enhancing the purity at the same time. Every part of the system is assembled so they can bchanged if your process capacity increases.

it offers long-lasting performance with little upkeep because it focuses on durability. This method is a great choice for companies that want to make recycling cables easier, which will increase their output and profits.

Enhanced Material Recovery

Operational Simplicity and Reduced Maintenance

Flexible Configuration Options

Advantages of our Cable processing system

Our cable processing system can exert its utmost performance thanks for different parts can collaborate with each other smoothly and the process line is thoughtful considered and studied by our experts in order to help customers recycling business. Now, we will introduce these parts in below:

The copper granulators Cable processing system structures

1: cable granulating device - Preshredder

The pre-shredder, part of our Cable Processing System is designed to quickly cut up big, bulky cables into smaller pieces that can be processed more easily. Preshredder plays aimportant role in the whole streamline for the smaller pieces are more easier to separate which means this step paving the way to this whole process.

It’s made to be flexible and reliable when working with heavy materials, and it can handle a wide range of wire types and sizes. It was built to last, so it can handle heavy, constant use.

The pre-crusher also has improved safety features that make sure it can be used safely. 

dual shaft shredder machine for sale from BSGH Granulator
main crusher drawings

2: cable granulating device - main crusher

The main crusher in our Cable Processing System is designed to handle different kinds of cables well and break them up into smaller pieces. Main crusher cuts the waste wire pieces in previous step into more smaller segments which is the second guarantee for the cutting step.

It has advanced crushing technology that can handle a lot of different cables. The design puts practical consistency first and uses strong materials that can handle heavy use.

It works precisely, which adds to the general productivity of the system. Safety features are built in to keep the person safe. This breaker is made to be easy to maintain, so it will last for a long time.

It is an important part of making our cable recycling process work better, which makes it a useful asset for recycling operations.

3: air separator system

A key component of cable processing system because air separator system will effect the separation result.

Advanced airflow dynamics are used to separate lighter insulating particles from heavy metal parts like copper and aluminum.

This process of separation is very important for keeping the good quality of the metals that are recovered. The system is flexible enough to handle different types of cables because it can work with a wide range of material sizes and thicknesses.

Its function is energy-efficient and keeps noise levels low, which makes the workplace better. This method makes recycling cables much more efficient and improves the quality of the output, resulting in a cleaner and better product.

air separation device
Vibrating table for plastic

4: small vibration table

The small vibration table in our Cable processing device is very important for better separating of granulated cable particles. This small but strong part uses controlled vibrations to sort granules by size and density. This works especially well for removing tiny copper particles from their plastic covering. It is made to use little energy and make little noise, and it works well in a variety of operating settings. Its strong design means that it will work well for a long time with little upkeep. The convenient operation of vibrating table rises the efficiency and accelerates the recycling speed. 

5: air separation sieve

In our Cable Processing System, the air separation sieve is an important part that is designed to separate mixed materials quickly and easily. Controlled airflow makes it possible to tell the difference between lighter insulating materials and heavy metal parts like copper and aluminum.

This step is necessary to make sure that the metal recovery is very pure. The sieve can handle different sizes and kinds of cables because of how it’s made. This makes it useful for a wide range of recycling situations.

The air separation sieve is designed to last and work consistently. It is an important part of making the cable recycling process more productive and efficient by separating and recovering materials in the best way.

air-separator-sieve

6: magnetic separator manufacturer
(optional)

As companies that make magnetic separators for cable processing systems, our main goal is to make dividers that effectively separate ferrous metals from different waste streams.

These dividers are designed with a strong magnetic field to get the most iron and steel out of the material.

Sometimes, iron will mixed in the waste wries without the customers knowlege, it will affect the purity of the final product. So, if you are not entirely sure of the composition of wires, you can install it.

These separators are an important part of making recycled materials more pure and also increasing the market worth of the materials that are processed. They use less energy, are easy to set up, and don’t need much upkeep, which makes them a useful and effective choice for current cable recycling operations.

7: electrostatic separator
(optional)

The most crucial component of our Cable Processing System for thin wire is the electrostatic separator, which uses the latest electrostatic technology to effectively separate conductive materials from non-conductive ones.

It is very good at separating small metal bits from plastics and other insulators, so the materials that are recovered are very pure. This separator keeps its speed and accuracy even when it’s being used for large amounts of work.

It cuts down on metal loss by a large amount and keeps the end product as clean as possible. The divider is also energy-efficient, using little power. This makes the recycling process more cost-effective throughout.

Because of this, it is an important part of making sure that the quality and speed of the recycling process are both achieved

.

electrostatic separator

get Beat price today.

Get our Cable Processing System, which processes efficiently and recovers materials well, at a great price today. Enjoy a system that combines modern technology, operational simplicity, and agility to improve your operations. Act today to receive this innovative solution at a price you can afford, improving recycling efficiency and production. Get our Cable Processing System, which processes efficiently and recovers materials well, at a great price today. 

Profit analysis for big cable processing system

Revenues in the recycling industry are affected by many factors. Market demand for recycled copper, changes in copper prices, machine prices 

and subsequent maintenance will all affect your profits. A good procurement strategy suitable for your business can effectively protect your profits.

 We specially provide you with a benefit analysis form for your reference. If you want to know more information, you are welcomed to contact us 

at any time.

Running Cost Per Day($)
Input Scrap Car Wires Power Consumption Workers
Quantity 7T 76KW/H*8H=608KW 2 workers
Unit Price 4691/T 0.14 21.42/Day
Input Cost 32837 85.12 42.86
Total Cost 32964.98
Income Per Day($)
Output Copper Plastic
Quantity 7*55%=3.85T 3.15T
Price 10008/T 300/T
Income 38530.8 945
Total Income 39475.8

Daily Profit= Daily Income – Daily Outcome = 39475.8 – 32964.98 = 6510.82 ($)

Above table data is provided by our Dubai customer. Due to different countries having different raw materials and final products price, above data is just for reference.

Years Experience
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BSGH Factory
About BSGH Granulator

We are your Cable processing system Manufacturer

As a leading manufacturer of Cable Processing Systems, we come up with new ways to recycle cables that work well. We focus on giving the recycling business reliable, high-performance equipment that can meet a wide range of needs.

Why Choose our copper wire granulator with the Cable processing system

If you want the best performance, choose our copper wire 

granulator. The system uses advanced technology to easily handle 

a variety of cable types, from sturdy industrial wires to thin wires.

It has a high copper recovery rate, so you make a lot of money 

for sure. Moreover, the machine is fully automated, easy to operate, 

and can be used immediately after installation. It consumes less 

energy and can effectively reduce costs. The machine has a sturdy 

structure and low maintenance costs. We will also do our best to 

help you install it correctly thus it can be put to work immediately.

Professional | Trustable | Copper recycling solution provider

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Lets Work

How to Get Copper Wire Granulator

Simply send your quotation with your specifications to obtain a Copper Wire Granulator. Our experts will assist you in picking the appropriate model and will handle the shipping and installation for you.

01.

Inquiry and Consultation

Contact us for detailed inquiries and expert consultations to find the most suitable solutions for your unique requirements.

02.

Customization and Quotation

Receive personalized copper wire granulator and a quotation customized to align with your specific needs and preferences.

03.

Order Confirmation and Manufacturing

Order has been confirmed, and production is proceeding. We are committed to providing your unique recycling solution in an effective and timely way.

04.

Delivery and After-Sales Support

After you receive the machine, you can refer to the instructions provided by us to install it. If you have any questions, we will help you online. If you encounter any problems in future use, you can contact us at any time.

Customize your granulator machine
Make an Offer

Lets Tell Us About Your granulator machine Needs

Inform us about your wire granulator machine needs. We’ll offer customized processing solutions to improve your recycling efficiency and performance.

Submit your request

Please fill in the following form(tell us your requests or you can choose from):

D Series Different Capacity
50KG/H, 70KG/H, 100KG/H, 200KG/H, 300KG/H
N Series Different Capacity
300~500KG/H, 400~600KG/H, 1T/H, 1200~1500KG/H

According above different capacities, tell us your requests, once we get your detailed information for your requests, we will contact you at the first time with professional solutions and support from buying to using.

Radiator Recycling Machine

structure of radiator recycling machine

We have all kinds of radiator recycling machines, besides single radiator stripper machines and radiator recycling lines, radiator cutting machines.

Our machines are capable of processing all kinds of scrap radiators, including car radiators, water tank radiators and AC radiators, aluminum-clad radiators etc.

Hydraulic Metal Baler

car baler machine manufacturer

Our metal baler can processing all types of scrap metals, besides light metal and heavy metals; ferrous metal and non-ferrous metals;

our machine have from small pressure to big pressure 80T, 125T, 135T, 160T, 200T, 250T,315T and 400T, if you not know which pressure should you choose, so please send us your material picture below and ask for a free quote now!

Tell Me Your Requests

We have:

  • Single-motor shredders
  • Double-motor shredders
  • Power from 3KW to 500KW and more
  • All shredders is customized according customer’s raw material.
  • Our machine can shred: all kinds of metals, plastic, wooden pallet and etc.
  • Shredder blades material: H13, SKD-11 and support customized.
  • Shredder teeth quantity: according different kinds of machine, teeth is also different.
  • Shredder price: from usd4900~usd300000
  • Shredder type: common shredder and hydraulic motor shredder.

Can you tell me which kinds of material you want to process? click below and send material picture.

BSGHGranulator manufacturer logo

Normal Electric Motor

Process Motor Shell | Motor Stator | Motor Shaft

New Energy Motor Recycling Machine

Motor Shell Cutting | Motor Stator Recycling

Car Starter Recycling Machine

Auto Starter Cutting | Auto Starter Pressing | Car Starter Heating | Car Starter Pulling Machine

Car Alternator Recycling

Car Alternator Cutting Machine | Car Alternator Pulling Machine

Motor Recycling Plant

Motor Stator Recycling Line | Motor Rotor Recycling Line | Whole Motor Recycling Plant

Transformer Recycling Machine

For Small Transformer Recycling

Compressor Recycling Machine

Compressor Shell Cutting Machine | Compressor Stator Recycling

Ceiling Fan Motor Recycling

Mainly for Recycling Ceiling Fan Motors

Automotive Magnetic switch Recycling

For All Kinds of Car Magnetic Switch

Electric Bike Rear Hub Motor Recycling

For All Kinds of Electric Bike Hub Motors

Hydraulic Press Machine

Mainly for Press All Kinds of Motor Parts | Support Customized

TELL MEWhich Kinds of Motor you process?