custom blades for shredder manufacturer in China
BSGH Granulator is a company that specializes in manufacturing copper recycling machines. We offer a wide range of high-quality wire stripping machines, cable granulator machines, double-shaft shredders, and alligator shears, and we also provide customized services for industrial machine knives.
Blades are usually the vulnerable parts of the machine. Only blades with high hardness can achieve excellent crushing effects when crushing various metals and plastics. However, blades with excessive hardness will become brittle and easy to damage, so the blades also need to have sufficient wear resistance to be durable enough to reduce the frequency of replacing parts. BSGH Granulator provides such blades with high hardness and high wear resistance.
We Ensure high quality custom blades
We promise to provide high-quality custom blades that can meet your quality requirements. Our crusher structure and blades have been tested many times in the market and are constantly upgraded based on customer feedback. They are the best solutions we have combined with industry practices. You can flexibly choose the blade material according to the raw materials you want to crush or cut, or you can contact our staff for professional suggestions.
blades material
Blades you can choose from: 55sicr, 70sicr, 60si2crV, H13, H13+Ni, X45
hardness
According to different applications, blade hardness is about 52~61 degrees.
blades shape
Different types of blades have different shapes, some are square, round, strip or irregular.
custom blades for double shaft shredders
Double-shaft shredders can shred a wide range of raw materials, such as metals, plastics, radiators, tires, transformers, etc. To meet different application requirements, We offer a variety of different shredder blade designs. Our shredder knives offer unparalleled flexibility in diameter, number of teeth, and thickness.
-Diverse Diameter Option: blades diameter will be vary according to process varies material.
-Variable Tooth Count: according to different material output sizes, the teeth for shredders are also not the same.
-Thickness Customization: Customize blades of different thicknesses according to the characteristics of the processed material to optimize blade strength and durability..
-High Quality Material: top quality blades material not only durable but also resistant to wear and tear. This commitment to quality enhances the overall reliability of the shredding process, minimizing downtime associated with blade replacements.
custom blades for crusher
Double-shaft shredders can shred a wide range of raw materials, such as metals, plastics, radiators, tires, transformers, etc. To meet different application requirements, We offer a variety of different shredder blade designs. Our shredder knives offer unparalleled flexibility in diameter, number of teeth, and thickness.
-High-Speed Steel (HSS): High-speed steel has excellent hardness, wear resistance, and heat resistance, and is very suitable for the manufacture of various industrial machine blades. The heat treatment process required to manufacture high-speed steel is complicated, usually requiring two quenching and two tempering. Once the tempering process is not controlled well, the steel body is prone to cracks. HSS blades can crush raw materials efficiently and accurately and are suitable for use in the pharmaceutical and chemical industries.
-Alloy Steel: Alloy steel is used in various fields, especially engineering and manufacturing, for its excellent strength, hardness, corrosion resistance and wear resistance. Blades made of alloy steel can crush materials of different hardness and have a long service life. Its excellent corrosion resistance and wear resistance support its crushing tasks in harsh environments.
-Hard Alloy: Hard alloy steel is a metal material with a special structure. Its excellent properties make it very suitable for cutting materials. This blade has the characteristics of high hardness, high wear resistance, high strength, etc., and can crush high-hardness objects such as stone and ceramics. They have a longer service life, but the cost is also relatively high.
-Cast Steel: Cast steel blades are a cost-effective option with lower wear resistance and lifespan. They are suitable for simple crushing tasks, such as crushing waste materials.
In summary, each blade material has its own characteristics and applications. You can choose according to the raw materials you want to process and your special requirements for the blade.
custom blades for single shaft shredder machine
Single-shaft shredder is a common equipment used to shred waste materials, suitable for raw materials such as plastic, metal, wood, paper, etc. The blade is one of the key components of the single-shaft shredder. Choosing the right blade can improve the working efficiency of the machine. There are also many different kinds of blades for single-shaft shredders.
-Structure: A single-shaft shredder is primarily composed of components such as the blade spindle bearing, fixed blades, load-bearing shell, shell support frame, feeding system software, hydraulic push-feed system software, power unit, and control system. The blades for a single-shaft shredder are specifically designed for the industrial shredding of materials like wood, plastics, paper, discarded raw materials, tires, PVC pipes, and other large waste materials that traditional crushers cannot handle. These blades have a square flat shape with a concave-convex pattern.
-Application of Single-Shaft Shredder: Single-shaft shredders are mainly used in the plastics industry, especially for shredding large chunks.
-Blade Characteristics: The shape of the blades is square, also referred to as dynamic blades, with curved edges on all four sides. They are installed on the shaft of the single-shaft shredder.
-Blades Materials: The main materials used for processing single-shaft shredder blades include Cr12mov, SKD11, D2, Dc53, Ld, among others. Coating the surface can enhance the wear resistance of the blades, thereby extending their lifespan. The primary coating element used is Ti (titanium), imparting a golden-yellow color.
custom round blades
Circular blades, also known as round blades, have a circular shape and are commonly used in mechanical equipment for cutting, trimming, and other processing functions. Circular blades typically feature a central hole, allowing them to be securely mounted on machinery to facilitate cutting operations. Many variants of circular blades have toothed edges (flat teeth, pointed teeth, irregular teeth), and the blades can be double-sided, single-sided, or non-edged. Circular blades are categorized into various types, including flat circular blades, toothed circular blades, razor steel circular blades, alloy circular blades, etc. Generally, the diameter of circular blades ranges from ∮300 to 1000mm, with thicknesses varying from 0.5 to 300mm. Specific types include folding machine circular blades, razor steel cutting machine circular blades, stone-coated circular blades, slitting machine circular blades, upper and lower slitter circular blades, hard alloy slitting circular blades, corrugated box perforation circular blades, perforated circular blades, paper cutting machine circular blades, grinding machine circular blades, rubber cutting circular blades, leather slitting circular blades, strip cutter blades, tungsten steel circular blades, alloy blades, alloy circular blades, and many more.
custom blades for alligator shear
Alligator shears are often used in scrap recycling stations, scrap steel plants, smelting and casting companies. It is a type of metal shearing machine. It is driven by hydraulic pressure, has reliable safety performance and is easy to operate.
-Blades materials:The material of the alligator shears blade is the key to the performance and the heart of the device. The standard material of alligator shears blades is 9CrSi, and other materials generally include T10, 6CrW2Si, Cr12MoV, H13, alloy steel, etc.
-Application: Alligator shears are suitable for cutting various metal raw materials such as round steel, square steel, angle steel, steel plate, steel pipe, scrap steel bar, small briquettes, etc.
-Hardness: Alligator shears are mainly used to cut various hard metal materials, so the hardness of the blade must be sufficient. In addition, due to frequent use, the wear resistance of the alligator shear blade is also important. Our alligator shear blades take into account both hardness and wear resistance, and can effectively cut a variety of materials for easy recycling or further processing.
what will affect shredder blades quality?
The heart of blade quality lies in the careful choice of materials. We meticulously select blade materials based on the unique properties of the intended raw materials for shredding. This deliberate matching ensures optimal blade strength, resilience, and resistance to wear, resulting in sustained cutting precision.
The control of blade hardness is an important factor affecting blade quality. If the blade’s hardness is not enough, it cannot handle hard metal materials. On the contrary, excessive hardness will cause the blade to become brittle and the blade is prone to breakage during the cutting process.
Therefore, heat treatment is the key to determining the hardness of the blade and directly affects the performance of the blade. We manually control this process to make the blade hard enough to cut metal without being too brittle. It can be said that our blades combine hardness, flexibility, and sharpness.
The heat treatment method of tempering after quenching is referred to as tempering treatment. High-temperature tempering specifically involves reheating within the range of 500-650°C. Modulation processing allows for significant adjustments to the steel’s properties and structure, resulting in improved strength, plasticity, and toughness. It imparts excellent overall mechanical performance to the material.
The quality of the blade is further influenced by the forging process of the raw material itself. The number of forgings plays a crucial role in shaping the blade’s integrity. Multiple forgings refine the material’s structure, enhancing its strength and durability. This meticulous forging process contributes to a blade that withstands rigorous use over an extended operational life.
Recognizing that different raw materials demand unique solutions, the combination of specific blade materials, heat treatment hardness, and forging techniques is customized for optimal performance in diverse shredding environments.
All types of custom blades we do
Our company has the ability to produce all kinds of blades for industrial use, you can check below if there’s sth you are interested in, or if you have the drawing or size of the blades, you can send it to us, we will quote you the best price.
our ifat fair and canton fair
2 times offline exhibitions IFAT fair and 2 times offline exhibitions Canton fair
custom your baldes with lowest price for now!
Get the greatest prices on high-quality custom blades today. Our affordable options improve the performance of shredding machines in a variety of sectors. Contact us today for great rates and increased shredding efficiency.
the advantages
Few Points for custom blades manufacturer in China
BSGH Granulator company guarantees high-quality custom blades that are fitted to your specific requirements. Our knowledge and commitment to perfection identify us as a trusted manufacturer in China. We provide cost-effective solutions and excellent client service, making us the best option for your blade needs.
Quality Engineering
We use advanced technology to develop and manufacture blades with precise specifications for optimal shredding performance.
Material Expertise
It chooses high-quality, strong blade materials to improve blade durability and efficiency.
Industry Adaptability
It reliable producer supplies blades for varied shredding demands and applications.
What We Do
BSGH Granulator has a dedicated department specializing in the production of custom blades. We can customize a wide variety of blades, including shredder blades, crusher blades, circular blades, square blades, irregular blades and more. With strong technical expertise, comprehensive equipment, advanced processes, and outstanding quality, we use high-quality steel and employ advanced heat treatment and testing equipment. This enables us to provide users with products that have suitable hardness, sharp cutting edges with durability.
We not only customize shredder blades but also customize shredder chambers and peripheral products. You are welcome to negotiate and purchase products with the best quality and lowest price.
Effectiveness Producing
We specialize in creating precision-engineered shredder blades that fit your individual needs, resulting in the best performance.
Our team uses high-quality materials to manufacture shredder blades that are both durable and long-lasting, increasing efficiency and reliability.
We provide diverse solutions for a variety of industries, including customized shredder blades that match industry-specific needs and standards.
Why Choose Us?
Choose us as your custom shredder blade manufacturer for our extensive expertise, precision engineering, and attention to quality. BSGH provides high-quality blades made to your requirements, competitive prices, adaptability, and reliable customer service, making us the top choice for shredder blade solutions.
Effective Team Work
Communication, clarity, and quality help our custom shredder blades team succeed. We provide high-performance, customized solutions.
25+ Years Experience
Take advantage of 25 years of bespoke shredder blade experience. Our abilities guarantees top-notch shredding.
High Technology Factory
Our high-tech factory produces custom shredder blades with quality and efficiency, ensuring outstanding shredding equipment.
Flexible Payment Plan
Our flexible payment plans let you buy high-quality custom shredder blades without breaking the bank. Contact us about customised payment alternatives.
Strong Design Capability
We have a strong ability to specialize in providing comprehensive design services to meet a wide range of materials and shapes. Our expertise is not limited to manufacturing but also includes the creation and improvement of various material designs to suit different shapes and specifications. Whether you require customized solutions for metals, plastics, or other materials, our dedicated team of designers is committed to delivering innovative and functional designs that meet your unique requirements.
We work closely with our clients from concept to execution to ensure each design reflects your vision and exceeds expectations. With our experience and expertise in product development and design, we empower businesses to achieve excellence in both aesthetics and functionality, setting new standards of quality and craftsmanship in the industry.
How to Get custom shredder blades from us
Ordering custom blades from us is easy. Contact our team with your shredding needs, and we’ll provide a customized solution.
01.
Inquiry and Consultation
We can respond to custom shredder blade queries and provide experienced guidance. Our knowledgeable staff can help you choose the right shredder blade.
02.
Customization and Quotation
Custom shredder blades to your specifications are available from us. Our blade specialists work together to satisfy your demands. Contact us today for customized solutions.
03.
Order Confirmation and Manufacturing
After order confirmation, our team of experienced workers manufactures custom shredder blades to your specifications.
04.
Delivery and After-Sales Support
Choose BSGH custom shredder blades for reliable shipping and complete after-sales service. Our primary goal is prompt delivery and long-term satisfaction.
Lets Tell Us About Your custom blades Needs
Please provide your custom blades needs. We will design processing solutions to improve recycling efficiency and performance to match your needs.
- Whatsapp/Viber: 008613772508206
- Email: coppergranulator@bsghrecycling.com
- Website: https://bsghgranulator.com/
