From Manual Motor Wrecking to Automated Recycling Plant BSP-200 in canada
Our Canadian client needed to process different kinds of motors and bought comprehensive machines from BSGH Granulator:
- Precision Wrecking: BSM-50 & BSM-40 for extracting pure copper from entire motor stators.
- High-Volume Automation: BSP-200 motor wrecking Line for crushing and separating mixed scrap motor stators.
- Specialized Cutting: Advanced cortador de plasma for compressor recycling, hot sale auto starter motor dismantling machine for car recycling.
About Client
- Background: Mr. Greg ran a large metal recycling company in Canada and spent years processing common scrap steel and aluminum alloys. However, the market for general metal is becoming more competitive with lower profit. In January 2023, a strategic opportunity arose when Greg acquired a large quantity of waste electric motors. He realized that the copper inside these motors held significantly higher value than his usual scrap metal and decided to move the new core business to motor recycling.
- Challenge: However, turning this opportunity into profit wasn’t easy.
- Inefficiency: Greg’s existing general scrap equipment couldn’t effectively separate the copper windings from waste motor stators.
- High Costs: In Canada, labor costs are extremely high. Manual dismantling was too slow and expensive to be profitable.
- Separation Issues: Traditional methods couldn’t guarantee high efficiency and high processing demands.
Greg realized that if he wanted to succeed in motor recycling, specialized technology is needed, not just more manpower. Through LinkedIn, he discovered our company’s comprehensive motor recycling solutions.
Entering the motor recycling market
Greg sent us his raw materials pictures, consisted of various sizes of common motors, compressors, and car starter motors, meanwhile, he emphasized just start up motor recycling and had no idea whether to continue, then we offered a professional motor recycling system based on his requirements:
- Considering both standard motors and compressor motors outer casing needs removal first, we recommended motor cutting machine BSM-50 e plasma compressor casing cutter together.
- To extract the valuable copper windings out, Stator wrecker BSM-40 is perfect for him.
- As to special car starter motors, we suggested our auto starter recycling machine, one-stop provider for cutting and pulling copper coils out.
- Motor outer casing cutter BSM-50 has 1 flat + 1 sharp blades, can cut common motor outer casing and stator up to 500mm in diameter.
- Plasma compressor shell cutting machine enables to remove the hard steel casing of compressors, finishing in 15-20s.
- Motor stator wrecker machine BSM-40 has 1 cutter + 3 pullers, can cut and pull scrap motor stator up to 500mm in diameter.
- Through adjusting hydraulic lever and control foot pedal, you can easily and safely extract intact and pure copper coil out, sell at top price in the recycling market.
- Cutting machine: cut the copper coils head.
- Pressing machine: press the copper head to make it loose.
- Heating machine: Heat the copper windings to soft for easier separation.
- Pulling machine: grasp and pull out the copper windings out.
The Result: By starting with our machine, Greg turned scattered end-of-life motors into cashflow:
- Faster ROI: Lower initial investment led to quick returns.
- Maximum copper recovery: Clean, undamaged copper get higher prices.
- Continuous motor recycling: A simple, effective entry into the motor recycling industry and decided to continue his motor recycling.
Industrial Expansion for scrap motor recycling line
With Greg’s reputation growing, he got bigger volume of scrap motors beyond manual handling. In order to maximize processing capacity, only two months later, Greg contacted us again and we had in-depth discussions, allowing for his situation, finally we recommended our motor recycling line BSP-200 meanwhile solving all his concerned problems and confused points:
BSP-200 motor wrecking line
The BSP-200 motor dismantling system from BSGH Granulator comprises a hammer mill, crusher, air separator, and vibrating table, as well as supported machines including separadores magnéticos, conveyor belts, dust removal systems, and an electrical cabinet, forming a complete set of process lines.
- Handling scrap motor stator 50-250mm in diamater
- Power: About 155KW
- Support customization such as voltage, color, drawing, logo etc.
- Driven by three phase power
- Capacity: 1800-2200 KG/H
- Separation rate: Above 99.5%
Can BSP-200 motor wrecking line handle the motor with outer housings directly?
Actually, the BSP-200 is specifically optimized for processing scrap stators. If your goal is to recycle complete motors, we recommend our specialized enlarged motor recycling line, which is designed for that specific workload. Please feel free to reach out to our team at any time for more details or a quote.
Can the BSP-200 stator recycling production line be used for separating scrap cables?
Since the BSP-200 utilizes the same structural design as cable recycling machines, it is fully capable of processing scrap wires and cables directly. It’s an excellent 2-in-1 tool for your facility
Does the BSP-200 motor dismantling plant require water to operate?
BSP-200 is a completely dry-process unit. This not only avoids the cost and environmental burden of water consumption but also protects the internal components from rust. It is the ideal choice for businesses seeking a sustainable, low-maintenance, and long-lasting recycling solution.
In addition, Greg worried about BSP-200 might not fit his workshop layout. Our R&D team custom-made a placement drawing based on his workshop dimensions, making sure a perfect match to his workshop layout. after all his concerns solved, Mr. Greg made the order in March 2023.
Real results
As the video shown, in July 2023, Greg received his BSP-200 and put into use right away, also in combination with present motor casing removal machines. Within three months, Greg’s achieved remarkable results, fully meeting and even exceeding expectations:
- Inventory Clearance: Massive backlog of scrap motors that once cluttered his yard was processed rapidly, freeing up valuable floor space for new inventory.
- Market-Ready Purity: Final products quality is exceptional, 100% pure copper granules and clean iron, allowing Greg sell directly at top market prices.
- Labor Efficiency: The automated line requires only 1-2 operators to manage the entire process, slashing his monthly costs significantly.
- Massive Throughput: With common motor scraps input, the motor recycling system hits a processing capacity of up to 3T/H.
Profits: Thanks to the high output and premium material pricing, Greg recouped his machine investment in less than one month. He is now running a pure-profit operation.
Expanding the recycling Empire
Today, Greg’s facility in Canada has transformed from a traditional scrap yard into a high-tech, multi-stream recycling center. His success has become the benchmark in local region.
Recently, Greg sent us an email, perfectly explaining why he chose—and continues to choose—BSGH Granulator:
“I’ll be honest, initially I was very worried about purchasing a large production line from overseas. It’s a big risk.
But your team’s technical capability killed those doubts fast. The solution you provided didn’t just handle my scrap motors; it solved the purity and efficiency headaches I worried about. BSP-200, combined with BSM-50 and Plasma Cutter, is now the most profitable investment on my factory floor. Even the Car Starter Motor Machine is turning waste into pure profit. I am 100% satisfied.
Because of motor recycling success, I have expanded into a full-scale recycling hub. Now, I need to tackle a large number of used cable wires. I am looking to purchase a Cable Wire Recycling Line with a 3T/H capacity. Please advise on the optimal machine for me.”
Promise: We are thrilled to see Greg’s business exploding. At this moment our engineers are producing his new 3T/H Cable Granulator Machine.
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