Leading Copper Wire Recycling Machine Manufacturer
Project Case for copper wire recycling machine
BSGHGranulator takes quality assurance seriously. We conduct thorough pre-shipment tests to ensure that your machine works flawlessly upon arrival. Our machines are designed to perform optimally from the beginning, but these tests are our way of ensuring that every component, especially the motor is in perfect working condition. This extra step minimizes the risk of motor-related issues upon delivery, providing you with a hassle-free experience. Explore collection of machine testing videos, not only simplicity of copper wire recycling but also the remarkable purity of the copper granules you’ll produce.
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copper wire recycling machine wholesale
BSGHGranulator a Chinese brand equipped with the most advanced technology and professional knowledge, has been providing comprehensive copper wire recycling machine solutions since 1995. The company has gained an excellent reputation both domestically and overseas. This chapter introduces various types of medium copper wire recycling machines. Welcome to check them out!
Medium size wire recycling machine is mainly in the D series and fewer in the N series, we offer:
- More than 25+ types of middle capacity machines for the corresponding market;
- Copper wire recycling machine price range from usd20000~usd100000+;
- With a capacity from 300KG/H ~ 700KG/H;
- D series copper wire recycling machine’s most advantage is its best cost performance.
what is Copper Wire Recycling machine?
Copper wire recycling machines are used to separate and recover copper particles and PVC particles from waste copper wires and cables. These machines are also called copper wire granulator machines. They process scrap copper wires and cables into small granules for recycling. A medium sized copper wire recycling machine refers to the processing capacity ranging from 300KG/H to 700KG/H. BSGHGranulator offers more than 25+ types of middle capacity machines and customized services for the recycling market. The price range for copper wire recycling machines is from USD 20,000 to USD 100,000+.
What is the main usage of Copper Wire Recycling Machine?
Application: This machine is mainly used in processing various scrap cables, BSGHGranulator wire recycling machine is mainly help customer to save cost and earn more money.
Advantages:
1. large production, low power, and high separating rate.
2. it can achieve the recycling purpose with multi-machine cooperation.
3. Fully automatic intelligent control can be operated by one person.
4. It Not only improves the quality of recycled copper but also recycles reused plastics and solves environmental pollution
Application Fields of Copper Wire Recycling Machine
Cable factory: If you are a cable manufacturer who normally produces all kinds of cables, including some substandard ones, then our waste copper wire recycling machine will be your first choice for processing those substandard products.
Wire recycling scrap yard:
If you work by recycling scrap wires, whether you have a large or small quantity, try our low-price copper wire recycling machines. By recycling copper and increasing profit, you can benefit even more
Scrap metal yard: there are also many customers buy all kinds of scrap copper raw material, no matter cable or scrap motor or scrap radiators, BSGHGranulator have the best solutions for you.
Renovation and remodeling contractors: If you are a renovation and remodeling contractor with multiple projects, and you often accumulate many scrap wires in the process, our machine is undoubtedly the best choice for you.
No matter which fields are you in, if you have around 60T of scrap cables, our medium capacity copper wire recycling machines are the ideal choice for you.
Raw Material of Copper Wire Recycling Machine
Normal cables: The copper wire recycling machine can process various types of regular waste cables, including household appliance wires, communication wires, computer wires, thick wires, car loom wires, etc.
Attention, please! Although the copper wire recycling machine can handle most of the waste cables, there are still some super thick wires that are not easy to handle. If you have a lot of these wires, we recommend collaborating with a wire stripping machine, which will save a lot of maintenance cost for you. And as the name suggests, the stipping machine can help you strip wires first for easier work. click here to learn more.
BSGHGranulator also is the professional manufacturer and supplier for scrap cable stripper machine from China for more than 25years; we have all kinds of scrap cable stripper machine from small to big,welcome to consult more.
For professional cable stripping machine, we always assemble with BSGHGranulator wire recycling machine together to serve our customer for better profit.
Special cables: Some special and thick cables, such as multi-core wire, car wire, armored wire, etc., can also be processed.
Special raw materiail:
Besides, we have adjusted the machine’s inner components, making it suitable for processing unique materials such as scrap fuses, scrap mobile phone cases, waste radiators, etc.
the end products with Copper Wire Recycling Machine
Plastic Granules
Copper Granules
more about medium Copper Wire Recycling Machine structure
How do these machines work?
Normally, all the copper wire recycling equipment work by crushing the wires to separate the copper granules from the plastic particles.
What components does the machine contain?
No matter big-capacity copper wire recycling machines or middle-capacity wire recycling machines or small, these granulators have some similar structures, just like all have crushers, air separation systems, small table vibrator bed and so on, but they are different in size.
Crusher
The copper wire recycling machine’s crusher is a crucial component for recycling. It is used to crush wires for easier separation, the rotor has an alternating knife shaft, which boosts productivity, reduces noise, and improve stability during operation.
How does an air separator work? (Air Separation System)
The principle of the air separation system is as follows:
The air separator plays a crucial role in separating the copper-plastic mixture by their weight difference.
The heavier copper wires attach to the air separation net, while the lighter plastic granules float above under the fan’s action.
- Vibration makes the copper and plastic move in different directions, achieving effective separation.
Pay attention to ensuring a denser airflow separation mesh for finer copper wires to prevent stuck.
The Small Vibrating Separator
(for double separation purpose)
The small vibrating table machine for copper wire recycling originated in China. Its function is to achieve 100% separation of copper and plastic particles through secondary separation.
1. The small vibrating separator has two outlets, one for copper and the other for plastic, featuring an upper and lower double-layer structure. Its stainless steel screen has various-sized holes.
2. Larger copper particles cannot pass through the smaller holes and therefore are sorted to the top layer of the screen and discharged from the copper outlet; On the other hand, smaller copper particles can pass through the smaller holes and are sorted to the bottom layer of the screen.
Copper Outlet Small Vibrating Table
Plastic Outlet Vibration Separator
Double shaft shredder
(optional parts)
The double-shaft shredder is an optional accessory that you can choose to add or not. It is commonly used in conjunction with the scrap copper wire recycling machine to pre-shred waste cables and enhance the recycling process efficiency.
This machine operates on the principle of two shredding knife shafts rolling against each other to shear and shred materials. Different copper wire recycling machines are paired with different double-shaft shredders.
Magnetic Separation
Optional (for removing iron from copper)
Best medium Copper Wire Recycling Machine
All BSGHGranulator machines are proudly made in China, offering exceptional quality and durability. We provide factory direct sale prices without any additional fees. The medium copper wire recycling machines are continuously updated to keep up with global developments, thus higher sorting ability and increased output purity. These machines can process up to 700KG/H comparable to big granulators, but at a more affordable price.
consult your copper recycling machine-BSGHGranulator experts
For any of your questions, we provide you best solutions, contact us freely!
What should we pay attention to when using copper wire machine ?
Make sure the machine’s power and frequency before production, ensure that you can supply the appropriate voltage to run the machine. Prevent safety hazards.
First, ensure that the machine is on flat ground.
Second, check if the wire connections are well-connected.
Third, check if all bolts are tightly fastened.
You‘d better familiar with the machine at first, control the feeding amount to about 50%–60% of the processing capacity of the machine, then gradually increase the feeding amount after continuous production for 3-5 hours, after you can skilled operation.
It had better to control the wire diameter of each batch of raw materials to be consistent, the mixing thick wire and thin wires will affect the sorting effect.
After you finished the work every day, don’t turn off the machine immediately, this is very important, let the machine work for 2-3 minutes without load in order to let the crusher chamber empty.
The operator must stand on the side of the equipment when operating the copper wire recycling machine to prevent flying objects from attacking people.
Profit Analysis Of Scrap Copper wire Recycling Business
Here we just made analysis according to our machine BS-N125 copper wire recycling machine.
- Copper content we also make as 55%.
- Suitable for all kinds of cables.
- This method must be very helpful to new beginner and many customers.
- For this machine,normally one worker is enough.
| Running Cost/Day($) | ||||
|---|---|---|---|---|
| Input | Scrap wires | Power Consumption | Workers | |
| Quantity | 4 Ton | 40.5KW/H*8H=324KW | 2 Workers | |
| Unit Price | 4691/ton | 0.14 | 21.42/day | |
| Input Cost | 18764 | 45.36 | 42.84 | |
| Total Cost | 18852.2 | |||
| Income/Day($) | |||
|---|---|---|---|
| Output | Copper | Plastic | |
| Quantity | 4T*55%=2.2T | 1.8T | |
| Price | 10008/T | 300/T | |
| Income | 22017.6 | 540 | |
| Total Income | 22557.6 | ||
| Running Cost/Day($) | ||||
|---|---|---|---|---|
| Input | Scrap wires | Power Consumption | Workers | |
| Quantity | 4 Ton | 40.5KW/H*8H=324KW | 2 Workers | |
| Unit Price | 4691/ton | 0.14 | 21.42/day | |
| Input Cost | 18764 | 45.36 | 42.84 | |
| Total Cost | 18852.2 | |||
| Income/Day($) | |||
|---|---|---|---|
| Output | Copper | Plastic | |
| Quantity | 4T*55%=2.2T | 1.8T | |
| Price | 10008/T | 300/T | |
| Income | 22017.6 | 540 | |
| Total Income | 22557.6 | ||
Daily profit = Daily Income – Daily Cost= 22557.6 – 18852.2= 3705.4($)
We make the analysis according our customer’s data, for copper wire recycling business, must have great futur, according to above format, you also can count your profits.
customer testimonial
BSGHGranulator has gained trust from all over the world for providing high-quality copper wire granulator machines and professional comprehensive service. We have received millions of positive feedback and praises, so there is no need to worry about our equipment.
The FAQs About Medium Wire Recycling Machine
Customers maybe confused when buying a granulator machine, the following are some questions we prepared for middle capacity customers who often asked when buying a suitable granulator machine, hope it will help you!
Sure,our machine can process your plug cable.
If you have few plug cables,our machine can process well, no worry.
If you have large quantities plug cables, we professionally suggest to remove plugs first,that’s will be better to the blades.
Yes, of course. Our D-series and N-series machines can process car wire very well.
Notice: if your car wire has less tape, you can put it in the machine directly. But if have a lot of tapes, you need to add talcum powder.
I suggest you can check and sharp the crusher blades per 2 weeks, and use air gun to clean the air separation net and shaker table net regularly for best performance and high efficiency, all these maintenance very easy, will send you video link when you receive machine.
Yes, of course, we are professional, all of our machine have ce certification, and we also will put the CE mark on machine, when your machine shipped out, we will send the CE certification and all document to you.
It’s very easy. Welcome to contact our service department Whatsapp 86 18066799001 to get a video on how to do.
24 hours service available; We can customized according to customers' demands; Fast response for all clients' questions; OEM, ODM Service.
Our machine is dry type, only water tank needs to be filled with water to reduce main crusher blade temperature. And water is circulating.
Our machine electricity consumption is small, usually about 70% of machine power.
Dear friend, because our sa customer mentioned this kind document to me before, we have some knowledge of this, saber document is suitable for importing electrical appliances, our machine doesn’t belong that item machine, so you don’t need saber document when you import our machine.
Dear, when we got the machine working video already has our company logo, it is our company rule, sorry for that.
To be honest, We have many dealer consulted us, they usually buy 1 set machine first as a sample, then they can take more pictures and video put on website, local customer can also see the machine at your site, and if customer want to test the machine, he can take his wires to test, very convenient, many customer would like to buy a ready machine. Trust you know well.
All raw material we use is the best. About time of durability, i can’t tell you a specific time. It’s according to your use. When you feel machine process wire is not good, you can change the blade.( some customers sharp blade 2-3 month once time, some customer sharp blade 1-2 year)
Yes, we have. Our BS-D40 cable granulator machine can process PCB and cable wire very well. If you want know more, kindly contact Jocy Whatsapp 86 13772508206.
Machine capacity is tested many times by our technician, we sell this machine for more than 25 years, i can promise that all i said is true, you can rest assured. We also have a lot of good feedback from our customer, contact Jocy Whatsapp number 86 13772508206 know more.
Yes, we have. According to your needs, I recommend our BS-N130 multi-function granulating machine. Contact Jocy Whatsapp 86 18066799001 know more.
Yes, we are very weclome you become our dealer in your local. Conatct Jocy Whatsapp 86 13772508206 to talk more.
