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leading Aluminum Can Baler machine Manufacturer
The aluminum can baler machine also called UBC can bailing machine, consists of a main machine, an electric box and different hydraulic systems, besides the main cylinder, side cylinder and door cylinder. This machine adopts a rotating cover structure, the opening size is big, It is especially convenient for large, empty and thin materials, all moving parts are driven by hydraulic pressure and work smoothly; the packing pressure is large, the balers are tight and the packing efficiency is high.
best aluminum can baler machine wholesale
An aluminum can baler is a machine designed to compact, compress and pack different shapes and new or used aluminum cans and other thin metals, good toughness, easy to pack, such as tin and some iron products, according to different materials you need to choose different pressure machine.
The aluminium can baler is fully automated in the entire process, It only requires one worker in the whole recycling process, connected with a conveyer belt to be responsible for placing waste aluminum cans into the hopper which can save labor costs effectively and reduce the negative impact on quality during the manual packaging. Packaged aluminum cans with the shape of cuboids are easier to transport and sell, also create greater benefits for buyers, It is an ideal equipment for metal scrap processing in steel plants, non-ferrous metal plants and smelting plants.
The operation of the machine is quiet without any noise pollution, creating a healthy environment in which the physical and mental health of workers can be protected and the working environment is more livable.
We have three types of aluminum can balers, they are different in size and capacity. You can have more in-depth understanding below.
BS81T-1000
- Main Cylinder Nominal Force: 1000KN
- Side Cylinder Nominal Force: 1000KN
- Small Door Cylinder Nominal Force: 200KN
- Pressure Box Size(L*W*H)(mm): 1500*800*400
- Bale Size(W*H) (mm): 400*400
- Bale Weight(kg): 30~35KG
- Working pressure（Mpa): 20MPA
- Cycle Length: ≥40S
BS81T-800
- Main Cylinder Nominal Force: 800KN
- Side Cylinder Nominal Force: 800KN
- Small Door Cylinder Nominal Force: 200KN
- Pressure Box Size(L*W*H)(mm): 2000*1600*600
- Bale Size(W*H) (mm): 300*300
- Bale Weight(kg): 20~25KG
- Working pressure（Mpa): 25MPA
- Cycle Length: about 50S
BS81T-500
- Main Cylinder Nominal Force: 500KN
- Small Door Cylinder Nominal Force: 125KN
- Pressure Box Size(L*W*H)(mm): 300*250*250
- Working pressure（Mpa): 21.5MPA
- Cycle Length: ≥27S
- Motor: 5.5KW
- Oil pump: 31.5MPA
Products features:
- Wholly automated operation and 1 worker can process
- Famous hydraulic system and standard motors with Strong power exceed market average
- High efficiencyabove most machines
- Low failure rate guaranteed by 1 year warranty.
- Save transport cost and reduce the total volumn.
- Fit for all kinds of aluminum cans.
- Assemble with manual operation and auto control.
- It adopts a rotating lid structure and has a large opening area of the material box, which is particularly convenient for feeding large, empty and thin materials.
- Each moving part is driven by hydraulic power, ensuring smooth operation. With high packing pressure, tightly bound blocks and high packing efficiency.
Service support:
- 1year warranty
- Life-long service support and spare parts support
- On site technical support
- 99.99% recycling rate
- Durable and cost-effective: more than 10 years of life
how about the aluminum can baler structure?
The main structures of aluminium can bale can be divided into three parts: Main frame, hydraulics system and electrical systems. Every parts of the machine are considered deeply and comprehensively to create a distinction aluminium can baler for customers around the world.
Main frame: The main machine consists of a baler body, main pressure cylinder, door cover cylinder, door opening cylinder, etc., made by national standard materials which means the quality is guaranteed by authorities. We also adopt the rotating lid structure making the entire operation process convenient and simple while maintaining good sealing.
Hydraulics system: This part covers main pressure cylinder, side pressure cylinder, door cover cylinder, turning cylinder, etc. The structure of hydraulics system components is simple and durable which can withstand high pressure and high-speed operation. It has self-lubricating and self-cooling characteristics so it can work for a long period of time without pausing. The feature of wide adaptable make it suitable for a variety of different hard working conditions, such as high temperatures and corrosion.
Electrical system:Our electric box use the Chinese brand one, Moreover, During the transmission process, the loss of electrical energy is so very small that can save energy. It also has lower failure rates than other energy systems, even the faults happen is relatively easy to detect and repair because its components, such as electrical equipment and wires, are easy to access and replace, so its maintenance costs are relatively low. The whole system can be automatically controlled through computers and PLC controllers to improve efficiency and reduce labor costs as well.
how does the aluminum can baler machine work？
Step one: Aluminum cans are dropped into the hopper, then feeding plate opens, when the cans enter into the hydraulic power pack full, the feeding plate will be closed.
Step two: Hydraulic cylinder of different parts will start to operate to compact and pack the aluminum cans. At the same time, aluminum cans will be pressed into the rectangular shapes as designed.
Step three: The packed aluminum cans will be pushed out from the hydraulic chamber.
Note: there are two tips we want to remind you. The first: Aluminum cans loaded into the material box shouldn’t have excessive pressure inside. The second : The fuel added to the fuel tank shouldn’t be too full, 80% full is the most ideal condition.
Application and Final Product
Scrap Aluminum Cans
An additional 1.5 million tons of scrap aluminum cans are added globally every year. The application scope of aluminum cans mainly includes food, beverages, cosmetics, etc. In addition, because aluminum cans are able to protect the quality and safety of pharmaceuticals, so the demand for aluminum cans is also increasing.
Final product
The packed aluminium cans are all the same cuboid. The products are packed very tightly, and each of them is of the same good quality.
Machine maintenance
Correct use of machinery and equipment, conscientious implementation of maintenance systems, and strict compliance with safe operating procedures are necessary conditions for extending the service life of the machine improving production efficiency and ensuring safe production. For this reason, it is recommended that users establish maintenance systems and safe operating procedures. Operators should be familiar with machine structure and operating tips. We provide some advice to help with your maintenance:
- The oil added to the tank must be filtered. If it is insufficient, the oil should be added immediately.
- The oil in the fuel tank should be cleaned and replaced every six months, but the first use should be replaced not exceeding one month and it be used one more time after being strictly filtered.
- The debris in the machine should be cleaned up in time.
Troubleshooting of the machine
When you encounter some problems during operation, you can refer to the form below. If the problems can still not be solved, you can connect with us for targeted suggestions.
| Problem | Reason | Solution |
|---|---|---|
| Pressure head and valve are shifted during operation | Pressure head and valve are shifted during operation | Run for a few times |
| No action or no enough pressure during the processing | Valve core is stuck or valve seal is not tight. | Check whether the relevant parts are damaged and adjust the handle |
| Cover lock is not securely locked | There is a foreign matters under the cover limit plate or the box lock hole | Remove foreign matter |
| Oil pump is noisy. | Filter is clogged or the oil suction pipe is leaking. | Clean or replace the filter screen, clean the pipeline; Replace the plunger and bearing. |
| There is oil leakage in the hydraulic system | Seals are wearing or falling off and connections are loose | Replace sealing ring or tighten the pipe joint |
| The oil is milky white | There is water in the oil. | Replace with new oil |
| There is vibration and noise in the hydraulic pipeline | Fastening bolt loose. | Tighten the pipe chuck |
| No pressure | Oil pump body, oil distribution disc wear or plunger damage | Repair or replacement pump |
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Your aluminum can baler Manufacturer
Welcome to BSGHGranulator – Your Trusted Partner in Scrap Copper Recycling Business
At BSGHGranulator, we take pride in being a seasoned industry leader with over 25 years of unwavering commitment to innovation, excellence, and sustainability in the field of scrap copper recycling. Our core mission revolves around Research and Development (R&D), driving us to continually push the boundaries of technological advancement.
Our products include:
- Aluminum can baler
- Copper Wire Granulators
- Wire Stripping Machine
- Radiator Recycling Machine
- Electric Motor Recycling Machine
- Hydraulic metal baler and Alligator Shear
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CE certificate
CE certification is essential for international trade, especially when dealing with the EU market. It demonstrates the granulator’s compliance with EU standards, ensuring access to the European market and building trust among consumers and regulatory authorities.
The significance of joining aluminum can recycling
The production of aluminum cans wastes a lot of energy and raw materials. Producing aluminum is extremely polluting. Even though aluminum cans account for only 1.4% of the world’s total garbage, they produce 14.1% of the global greenhouse gases. In addition, aluminum smelting also produces sulfur oxides and nitrogen oxides, which are major contributors to toxic smog and acid rain. Therefore, aluminum recycling and utilization are crucial to both the economy and the environment.
The good news is aluminum is a 100% recyclable material. The whole process from an aluminum can to a aluminium product putted back on the shelf only takes 60 days which is very efficient. The economic benefits achieved by recycling aluminum cans are also considerable. This industry is supported by national policies. To sum up, the aluminum recycling industry has good prospects.
FAQs about Aluminum Can Baler Machine
Depending on the size and manufacturing process of all kinds of cans, their weight varies. Generally, a standard 500 ml aluminum can weighs about 15 grams, so one kilogram of aluminum can make about 60 to 70 aluminum cans.
Taken our 80T aluminium can baler as example, the weight of pack is about 18-22kg; of course for different size machine, the weight also varies depending on the machine structure.
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