Introduction
Dry Granulation VS Wet Granulation
The copper wire recycling machine is an advanced equipment for recycling waste cables. It processes waste copper wires by crushing and separation. Finally, you will get 3~5mm granular pure copper. In the process of handling waste copper wires, choosing a suitable copper wire recycling machine is crucial to improving work efficiency and final product quality. In the market, dry copper wire recycling machines and wet copper wire recycling machines are two common choices. So, which one should you choose? What are their respective characteristics?
This article will help you understand the differences between dry copper wire recycling machines and wet copper wire recycling machines, and their respective advantages and disadvantages from multiple angles so that you can make the right choice.
Differences Between Dry Copper Wire Recycling Machine And Wet Copper Wire Recycling Machine
√ Processing Method
Crusher Parts
The dry copper wire recycling machine mainly processes waste copper wire using the physical method. After the waste copper wire is crushed into 3~5mm particles by the crusher, the airflow separator uses wind and gravity to separate the mixed particles of copper and plastic, and then the vibrating screen performs secondary separation to achieve the purpose of recycling.
The wet copper wire recycling machine is a device that uses a water shaker processing method, need water in the whole recycling process. After processing by the main crusher, the crushed wires directly enter the water separator. The copper particles and plastic particles in the wires are separated under the action of water flow and vibration. Then copper particles are conveyed to the copper outlet and screened out.
√ Output Quality
Ordinary dry copper wire recycling machine has a certain copper loss rate, there will be a big difference when you choose a different granulator machine; the separation effects are all the same.
- The dry copper wire recycling machine has a lower ability to handle very thin wires, which may cause a small amount of metal loss, but you can add an electrostatic separator to compensate for this. However, the copper particles recovered by the dry copper wire recycling machine are bright and can be sold at a high price.
The wet copper wire recycling machine has almost no copper loss rate and a good separation effect. Using a wet copper wire recycling machine to process thin wires will hardly cause a waste of copper resources. For the wet granulation method, almost you can get 100% copper recovered, but copper is wet, so you need to dry it first in order to prevent oxidation, this is too trouble, so now we all recommend the customer dry granulation method, because you use our dry granulator machine can get the same effect with wet granulation.
√ Space Requirement And Labor Cost
The dry copper rice machine has a compact structure, small footprint, simple operation, and a high degree of automation. It only requires one operator to complete the operation. Therefore, the dry copper rice machine saves both space and labor costs.
The wet copper wire recycling machine needs to dig a trench and build a large water reservoir, in order to clean the cables and cycle use, so the machine covers a big area. In addition, the recycled copper needs to be dried, which requires a larger space. Moreover, the operation of the wet copper rice machine is relatively complicated, requiring 3 to 4 operators, which increases the labor cost.
√ Environmental Impact
The common dry copper wire recycling machine on the market has noise but does not produce harmful smoke and waste water. The dry copper wire recycling machine meets environmental protection standards during production, so it is environmentally friendly equipment.
The wet copper wire recycling machine also makes noise during operation, but it requires a significant amount of water for the separation process. Therefore, the production process generates a substantial amount of wastewater, causing certain pollution to the environment, so many countries are prohibited wet granulation.
√ Processing Speed
The dry copper wire recycling machine can process waste cables efficiently. It is easy to operate, saves time, and has a fast processing speed, making it suitable for processing large quantities of waste cables. Because the dry copper wire recycling machine uses physical methods to recycle waste cables, the processed copper can be sold directly.
The operation of the wet copper wire recycling machine is relatively complicated, and the processed copper is wet and needs to be dried. If the recycled copper is not dried in time, it will oxidize, causing unnecessary losses and affecting the selling price. This takes more time and reduces the efficiency of the wet copper wire recycling machine in processing waste cables.
√ Installation Cost
The installation of the dry copper wire recycling machine is very simple. Most of the dry copper wire recycling machines on the market are of integrated design and are shipped as a complete machine. Therefore, when installing, you only need to put the machine on a flat ground and connect to power supply, very simple and ensures a low installation cost; normally installing a dry granulation machine takes 2 days is ok.
The installation method of the wet copper wire recycling machine is more complicated. You need to dig a large sedimentation tank on the ground before installing the wet copper wire recycling machine., this process normally needs about 10 days more or less, then add the installation time, so the total need is about 15 days more or less. In total, the wet copper wire recycling machine occupies a large area and has a high installation cost.
√Machine cost
The wet granulator machine cost is lower than the dry granulator machine, but today 95% of customers choose the dry granulator machine.
√ Maintenance
The maintenance methods of dry copper wire recycling machines mainly include adding lubricating oil and regularly replacing the worn parts of the machine, check the bolts regularly.
In addition to regularly replacing wearing parts, the wet copper wire recycling machine also requires frequent replacement of the water in the sedimentation tank and regular cleaning of the sedimentation tank.
Conclusion
In summary, both dry copper wire recycling machines and wet copper wire recycling machines have their own advantages and disadvantages. The wet copper wire recycling machine has a higher sorting rate, the recovered copper is all 100% purity for both wet and dry granulation methods.
So, as a leader of China’s copper wire recycling machine brands, what are the characteristics of BSGH Granulator’s dry copper wire recycling machine?
What Are The Advantages Of BSGH Granulator Dry Copper Wire Recycling Machine?
In the 25 years since entering the copper recycling industry, BSGH Granulator has continuously innovated the manufacturing technology of dry copper wire recycling machines and optimized their structures, which has greatly improved our dry copper wire recycling machines in all aspects.
Separation effect
As mentioned above, compared with wet copper wire recycling machines, the biggest shortcomings of ordinary dry copper wire recycling machines on the market are their recovery rate. BSGH Granulator uses high-quality steel and the most advanced technology to manufacture dry copper wire recycling machines, which makes up for this shortcoming to the greatest extent possible. Now, our dry copper wire recycling machine has almost no copper loss and the recovery rate can reach 99.9%. We also support customized electrostatic separators, so that dry copper wire recycling machines can also handle very thin wires well. In addition, the recycled copper granules are 100% bright pure copper and can be sold at high prices.
High quality of the machine
Our dry copper wire granulator machine is an ideal piece of equipment for recycling scrap cables. We follow strict machine quality control and pay attention to every detail in the machine production process.
1. Careful material selection
We only use the finest materials to manufacture our machines. We use thickened steel plates to increase the load-bearing capacity of the machine, we use pure copper motors to extend their service life, and we use high-quality steel to make blades to reduce the frequency of blade replacement.
2. Advanced technology
We adopt the most advanced technology to improve the recovery rate of the machine and effectively reduce the noise during operation. Our machines are equipped with advanced dust collection systems that can collect all dust during the production process and protect the health of operators.
3. Production process
We have established the highest quality standards and control plans. We carry out meticulous management during the machine production process to ensure that each machine is of the highest quality. We follow up the production process in a timely manner so that customers can get the latest production status at any time.
4. Comprehensive testing
Before the machine leaves our factory, we will conduct strict sampling inspection and comprehensive testing on the machine to ensure its high efficiency, high durability and high safety of the machine.
Best Performance
Our machines have the most complete models and the best performance. Our dry copper wire recycling machines can be mainly divided into large copper wire recycling machines, medium copper wire granulator machines and small copper wire crushing machines, with processing capacities ranging from 70KG/H to 2000KG/H. No matter how many waste cables you need to process, you can find the perfect solution at BSGH Granulator. Our copper wire recycling machines also have stable performance. As long as the machine is maintained regularly, its service life can exceed 99% of the same type of machines on the market.
Competitive price
We offer competitive prices. With the quality of the machines comparable to that of top European brands, the price of the BSGH Granulator copper wire recycling machine is much lower than that of European brands. Choosing BSGH Granulator’s copper wire recycling machine means choosing a reliable partner. Our machine has almost zero hidden costs. When you buy our copper wire recycling machine, you will not need to pay extra maintenance fees or frequently replace parts. It can be said that our machine will bring long-term and stable returns to your one-time investment.
Conclusion
Both wet copper wire wire recycling machine and dry copper wire recycling machine have their own advantages and disadvantages. The wet copper wire recycling machine has a better separation effect, while the dry copper wire recycling machine is easier to operate, has higher efficiency, saves time, and meets environmental standards. BSGH Granulator’s dry copper wire recycling machines are widely used all over the world, It is your best choice for recycling waste cables.
