One Stop Scrap Copper Recycling Solution Provider for Your Scrap Copper Wire Recycling Machine!

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Electrostatic Copper Wire Granulator manufacturer

100% Higher Recycling Rate  

integrated type: save your space and cost

Wholesale Electrostatic Copper Wire Granulator all in one

BSGHGranulator’s integrated copper wire granulator with electrostatic separator is a unique and cutting-edge solution for recycling various scrap cables, particularly thin wires. It efficiently crushes and separates copper from plastic, offering several advantages over traditional granulators:

  • Available for 3 popular models
  • Prices range from USD 25,900 to USD 129,999
  • Suitable for a wide variety of cables, including home wires, electric cables, car wires, telecommunication cables, and hair wires
  • Exported globally and CE-certified
  • Achieves higher recycling rates compared to conventional granulators
  • Features a more compact design than traditional granulators with similar capacities
  • Reduces shipping costs, making it an ideal choice for international markets
 

featured Electrostatic Copper Wire Granulator by capacity

BSGH electrostatic copper wire granulator machine can help you to solve the telecommunication wire, hair wire, net wire, plug wire, mobile phone charging cable, computer cable, such kinds of thin cables, etc efficiently.

BS-D45

Capacity: 200~300KG/H

Smallest Electrostatic Copper Wire Granulator Machine Assemble with Smallest #400 Crusher, save space

BS-D55

Capacity: 250~400kg/h

Middle scrap electrostatic copper wire granulator with #500 crusher, bigger capacity

BS-D65

Capacity: 300~500KG/H

Big integrated electrostatic copper wire granulator with #600 crusher, the largest capcity in integrated granulator

Main structure of Electrostatic Copper Wire Granulator

The above three products are integrated copper wire granulator machines with electrostatic separators from BSGHGranulator D series. They are similar but don’t worry, I will introduce them clearly to you next. And let’s start know more by their structure:

structure of the copper wire granulator

First of all, we come to the main crusher

The size of the crusher is a crucial factor that determines the processing capacity of the copper wire granulator, as it is used to shred scrap cables.
1: Varying sizes of crushers are available for different needs.
2: All three models utilize SKD-11 blades in their main shredders, known for their high hardness and wear-resistant properties, enabling them to easily process tough materials and have an extended service life.
3: Additionally, all models come with an assembled electrostatic separator, further enhancing their performance.

Then let's know more about separating system

The air separator is specifically designed for installation after the primary crusher to effectively separate mixed copper-plastic particles. We ensure that an appropriate separation system is equipped based on the crusher's requirements.
1: Over the past 20 years, BSGH has invested considerable time and effort into improve the performance of the air separation system, our machine continues to evolve and improve, yielding better results with each iteration.
2: Small vibrating tables, another essential component, often operate in conjunction with the air separator to achieve purer copper. This combination boosts the separation rate, help you get 100% pure copper.

Finally, let's learn about electrostatic separator

These three machines are all equipped with an electrostatic separator which is usually installed with plastic outlets to recycle the small and thin copper in the plastic particles, which can further increase the recovery rate of copper.

structure of the copper wire granulator

First of all, we come to the main crusher

Crusher is used to shred scrap cables, its size is the decisive factor for copper wire granulator processing capacity.
1: Different crusher size;
2:These three models all use SKD-11 blades in main shredder; And their characteristics of high hardness and wear-resistant make them process intractable material easily and have a longer service life.
3: All have assemble electrostatic separator.

Then let's know more about separating system

Air separator is designed to be installed after the main crusher to separate the mixed copper-plastic particles, we will equip a suitable separating system according to the main crusher.
1: As a very important factor in determining the copper recycling rate, BSGH already spent a lot of time and energy on the performance improvement of the air separation system before past 20 years, our machine is better and better.
2: The next part is small vibrating screen. This part usually cooperates with air separator, which can help you get purer copper.

Finally, let's learn about electrostatic separator

These three machines are all equipped with an electrostatic separator which is usually installed with plastic outlets to recycle the small and thin copper in the plastic particles, which can further increase the recovery rate of copper.

features between Electrostatic Copper Wire Granulator machines

Same structure

Same working process

Same working principle

Difference between electrostatic copper wire granulators:

1: Adopt different size of crusher;

2: Different power;

3: Different processing capacity;

BS-D45 adopt #40 crusher; BS-D55 adopt #50 crusher; BS-D65 adopt #60 crusher; different crusher have different capacity, so it is reflected that the processing capacity of different machines is different.

Difference of copper wire granulator machine with electrostatic separator
Difference of copper wire granulator machine with electrostatic separator

Difference between electrostatic copper wire granulators:

1: Adopt different size of crusher;

2: Different power;

3: Different processing capacity;

BS-D45 adopt #40 crusher; BS-D55 adopt #50 crusher; BS-D65 adopt #60 crusher; different crusher have different capacity, so it is reflected that the processing capacity of different machines is different.

This machine is running in our WUHAN customer factory. The machine works so stably and our customer is so satisfied with the machine.
Our staff is testing the machine and then it will be sent to Qatar. The integrated electrostatic separator can help you recycle more copper from scrap cables.
This is a testing video from our Japan customer. This customer earned more money with our machine and he has bought a bigger machine from us again.

The most affordable price

3 Models integrated electrostatic copper wire granulators from BSGHGranulator

How to Recycle Thin Copper Wires at the Lowest Price?

How to recycle scrap thin cables? such as hair cables, has long been a challenge in the field of the scrap cable recycling. 

  • The process of separating the incredibly fine copper wire particles from the plastic skin particles using only an air separator has proven to be difficult. As a solution to this challenge, the integrated copper wire granulator machine with an electrostatic separator has emerged. 
  • This innovative machine offers improved efficiency in separating and recycling scrap thin cables, solve the limitations of traditional air separators.

how to be lowest cost

  • Integrated Type to Save Space and Shipping Cost

Who need it

  • Smaller Recycling Centers
  • Medium Recycling Scrapyard
  • Have Limited Space But Need Bigger Capacity
pure copper
scrap cables

advantages of our Electrostatic Copper Wire Granulator

Small size

Compared with the single copper wire granulator machine, the integrated electrostatic copper wire granulator is compact in structure and small in size, which makes many small recycling stations(limited in space) can recycle scrap thin wire efficiently.

easy to install and operate

The main crusher, separating system and electrostatic separation system of these three machines are all integrated so that you can be freed from the complicated installation process and use the machine directly.

Fewer joints and reduce the risk of failure

Generally speaking, the joints of the machine are more fragile than other parts, and the possibility of failure is higher; while the integrated structure reduces the joints of the machine, which reduces the failure possibility that may occur and reduces the need for maintenance and repair.

More cost-effective

the price of a separate electrostatic separator is not low, which makes most small and medium-sized recycling station customers feel that it is not cost-effective to install an electrostatic separator alone (especially for recycling with small quantity of thin wires). The appearance of the integrated electrostatic separator copper wire granulator machine can achieve the effect of the electrostatic separator at the same time reduce the cost of one machine and save space.

Small size

Compared with the single electrostatic separator, copper wire granulator machine with integrated electrostatic separator is compact in structure and small in size, which makes many small recycling stations(limited in space) can recycle scrap thin wire efficiently.

easy to install and operate

The main crusher, separating system and electrostatic separation system of these three machines are all integrated so that you can be freed from the complicated installation process and use the machine directly.

Fewer joints and reduce the risk of failure

Generally speaking, the joints of the machine are more fragile than other parts, and the possibility of failure is higher; while the integrated structure reduces the joints of the machine, which reduces the failure possibility that may occur and reduces the need for maintenance and repair.

More cost-effective

the price of a separate electrostatic separator is not low, which makes most small and medium-sized recycling station customers feel that it is not cost-effective to install an electrostatic separator alone (especially for recycling with a small number of thin wires) stand). The appearance of the integrated electrostatic separator copper wire granulator machine can achieve the effect of the electrostatic separator at the same time as the cost of one machine, reducing the production cost.

3 Series Professional machines - most varieties

1: BSGH have N series, D series and BS series granulators, with dedicated R&D teams for each series, dedicated to designing more efficient, stable and high-recycling rate copper wire granulator machines.
2: After you use our machine, you will receive excellent service from our professional R&D team. They continuously optimize and upgrade our machines, ensuring they meet the demands of the market and customers.

Provide almost all kind of recycling machine - full range

You can get comprehensive recycling solutions for various types of scrap copper, with a wide range of versatile recycling machines available; We have 100+ models of copper wire granulator machines alone, which can meet the various needs of customers; you can process different types of scrap cables in BSGH, and for each types we provide a solution.

Recognized by many customers - profitable

As the leading copper wire granulator machine manufacturer in China, BSGH recycling machines have been used and tested by many people. We pursue every customer comes, they will take 100% satification go back.

BSGHGranulator Old Customer
Give Best Feedback of Electrostatic Copper Wire Granulator

FAQs

In a real recycling scenario, recycling centers may encounter various types of scrap cables, including some specialty cables that are not easily recycled. Many professionals in this field face challenges in dealing with this issue. However, if you are experiencing the same problem, you are lucky to have found this page. BSGH is here to provide you with the best solutions to overcome all your challenges. Let me present to you some classic cases that serve as concrete evidence of our expertise.

car loom wires

The small diameter of hair copper wires results in a similarity weight of copper granules with plastic granules during recycling, leading to a low recovery rate.

However, an electrostatic copper wire granulator or a single electrostatic separator can effectively separate copper and plastic particles by utilizing their varying conductivity, thus improving the overall copper recovery rate of waste hair wires.

BSGH has released single electrostatic separator machine for this problem. You can use it assemble with your existing copper wire granulator machine to increase the copper recycling rate; 

Additionally, BSGH also offers integrated electrostatic copper wire granulator machines. These compact machines can effectively optimize space utilization.

For assistance in selecting the most suitable machine, feel free to consult our sales manager.

Finally, we professionally recommend that you separate scrap hair wires from other scrap cables when recycling, this will improve efficiency; 

If you don’t want to sort it, it’s also ok, maybe the efficiency will be a little lower.

Start growing with BSGH now, we can help you wholesale or use the machine at best effect.

Submit your request

Please fill in the following form(tell us your requests or you can choose from):

D Series Different Capacity
50KG/H, 70KG/H, 100KG/H, 200KG/H, 300KG/H
N Series Different Capacity
300~500KG/H, 400~600KG/H, 1T/H, 1200~1500KG/H

According above different capacities, tell us your requests, once we get your detailed information for your requests, we will contact you at the first time with professional solutions and support from buying to using.

Hydraulic Metal Baler

car baler machine manufacturer

Our metal baler can processing all types of scrap metals, besides light metal and heavy metals; ferrous metal and non-ferrous metals;

our machine have from small pressure to big pressure 80T, 125T, 135T, 160T, 200T, 250T,315T and 400T, if you not know which pressure should you choose, so please send us your material picture below and ask for a free quote now!

Tell Me Your Requests

We have:

  • Single-motor shredders
  • Double-motor shredders
  • Power from 3KW to 500KW and more
  • All shredders is customized according customer’s raw material.
  • Our machine can shred: all kinds of metals, plastic, wooden pallet and etc.
  • Shredder blades material: H13, SKD-11 and support customized.
  • Shredder teeth quantity: according different kinds of machine, teeth is also different.
  • Shredder price: from usd4900~usd300000
  • Shredder type: common shredder and hydraulic motor shredder.

Can you tell me which kinds of material you want to process? click below and send material picture.

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Normal Electric Motor

Process Motor Shell | Motor Stator | Motor Shaft

New Energy Motor Recycling Machine

Motor Shell Cutting | Motor Stator Recycling

Car Starter Recycling Machine

Auto Starter Cutting | Auto Starter Pressing | Car Starter Heating | Car Starter Pulling Machine

Car Alternator Recycling

Car Alternator Cutting Machine | Car Alternator Pulling Machine

Motor Recycling Plant

Motor Stator Recycling Line | Motor Rotor Recycling Line | Whole Motor Recycling Plant

Transformer Recycling Machine

For Small Transformer Recycling

Compressor Recycling Machine

Compressor Shell Cutting Machine | Compressor Stator Recycling

Ceiling Fan Motor Recycling

Mainly for Recycling Ceiling Fan Motors

Automotive Magnetic switch Recycling

For All Kinds of Car Magnetic Switch

Electric Bike Rear Hub Motor Recycling

For All Kinds of Electric Bike Hub Motors

Hydraulic Press Machine

Mainly for Press All Kinds of Motor Parts | Support Customized

TELL MEWhich Kinds of Motor you process?