your Copper Granulators Manufacturer
Maximize Your ROI in Copper Wire Granulators with BSGHGranulator Reliable Granulator Machines.
Large Copper Granulators Manufacturer and Supplier from China
BSGHgranulator is a reputable Chinese manufacturer and supplier specializing for producing high quality copper granulators. With over 25 years of industry expertise and advanced technology, we are renowned for delivering exceptional products. In this chapter, we proudly present our impressive range of large granulators.
Our N series copper wire granulators stand as the epitome of excellence in our production line. These high-end solutions cater to discerning customers and demanding needs of the market. Here’s what distinguishes our large granulators:
- 60+ types of copper granulator for sale for the high-end market;
- Large granulator price from usd29999~usd800000+, also support customized;
- Capacity from 700KG/H ~ 2T/H, recycling rate can reach upto 99.99%;
- Versatile Compatibility: Process various used cables, including copper, aluminum, and rubber wires, also can handle cables of different diameters and metal content.
- User-Friendly: BSGH granulators easy to operate and require low maintenance, offering cost-effective solutions.
- Superior Quality: Our large granulators provide excellent quality at significantly lower prices compared to European alternatives.
Onpage Catagories
Website Catagory
Large Copper Wire Granulators By Capacity
As leading cable recycling machine manufacturers, we specialize in large copper granulator machines. Widely used in scrap copper recycling business, these machines have high processing efficiency and high recycling rate, are capable of handling large quantities of cables and wires, they minimize processing time and labor costs.
Best Performance BS-N135 Cable Wire Recycling Machine For Sale
- Belong to BSGH Granulator high-end N series recycling equipment with higher 99.9% recycling rate.
- Adopt the leading advanced technology ...
99.99% Recycling Rate BS-N140 Wire Granulators From BSGHGranulator
- Enlarged crusher with 1T/h processing capacity cables.
- High-end large-capacity used wire granulator for sale
- 1 main crusher and 2 air ...
BS-N125 Copper Recycling Machine with Electrostatic Separator for Scrap Cables
- 300~500KG/H BS-N125 copper recycling machine with electrostatic separator, which also is ...
BS-N125 Copper Wire Recycling Machine for Scrap Cables
- Manufactured in ...
400～700KG/H Hot Selling BS-N130 Cable Shredder Machine for Sale
- Assemble dual shaft shredder with higher efficiency than normal copper shredder machine.
- Overseas service is available.
- Save more energy than ...
Cheap Cable Granulators ECO1000 With Conveyor Belt and 4 Small Vibration Table
- Whether big capacity or small capacity machine, always high-performance with BSGHGranulator strict quality control.
- Large capacity granulator can reach 1T/H with ...
Case Video – BSGHGranulator
BSGHGranulator as a superior copper granulators manufacturer, all our machine have pass CE cerfiticsate and all machine will strictly test before shipment, so you don’t need to worry about machine quality.
And we have many testing videos to let our customers familiar with machine below, it will surely help you a lot, quickly click!
more video for our customer, if you want to see, pls scan QR in right
- All are real video
- Video on youtube is only parts of our video
BSGHGranulator YOUTUBE QR code
Copper Wire Granulator Machines Buying Guide
1:whether the copper granules is pure or not
Dry copper wire granulators machine is a waste wire recycling production line that processes various materials, including automobile wires, fine miscellaneous wires, aluminumplastic cables, and hair wires. Dual sorting process using airflow and vibration to achieve high-purity separation.
2:Choose the right manufacturers, check project cases and feedback.
Choosing a well-known brand when buying a copper granulator machine is a wise decision. Our copper granulators advocates environmental protection, Reject pollution, save energy, and turn waste into money. Why does BSGH Granulator trustworthy?
Powerful manufacturer and more than 25 years of production experience. We have many customer project case everywhere in China and all over the world: also have amount of good feedback from customer. BSGHGranulator copper wire recycling machine stands out in the market and 70% of the China market share, mainly rely on customer satisfaction, good quality, large output, high recycling rate and good performance of the equipment.
This is the case of one of our Chinese clients, who use money to buy a lesson.
The following are some common traps of buying copper wire recycling machines, relevant suggestions：
Don’t be greedy when buying granulators, don’t consider that the appearance of cheap copper wire granulator machines looks similar to expensive machines, so they must be similar in working and buying the cheapest one. THEN YOU ARE WRONG, scrap copper granulation is different from other commodities, you can’t feel it if you don’t actually use, don’t care only granulator price.
You also need to find a really good manufacturer with amount of customer processing video, don’t only see the supplier video, many are fake video.
The copper wire granulation machine is a professional equipment for separate copper and plastic. If efficiency is too low, then at the same time you get less profits than others; or the separation rate is not good, then copper granules we produced will be difficult to sell, which is big loss for customer.
3:cable types and diameter.
It is necessary to clarify the type and diameter of waste cables when purchasing wire recycling machine that need to be processed and choose different machine configurations for different cables.
- Diameter: If the diameter of the cable is too small, the copper wire will easily attach to the pvc particles under electrostatic reaction, thereby reducing the copper recovery rate. At this time, it is necessary to use an electrostatic separator device at the plastic outlet to improve the recovery rate of copper.
- Types: If your cable have iron, we suggest customer to install a magnetic separator above the copper outlet or on the conveyor belt in front of the main crusher.
- Use: Think about how many scrap cables you need to process. For example, if a scrap yard is running through approximately 500 pounds per hour, a standard granulator might be sufficient. However, if the scrap yard is running through 2000 pounds per hour, a heavier duty granulator will be needed.
ask more Copper Granulators details or different models from bSGHGranulator team
Why choose our big automatic copper wire granulators machine?
Our large copper wire shredders are high-capacity and efficient automated electric machines that can significantly save costs for you.
The structure and raw material of large granulators machine is adopts domestic first class technology, longer life span, it is also sturdy and durable that can work stably.
Working stably under normal use and maintenance conditions. And it also has rarely failed during work.
Cost required during the life cycle of the machine: including purchasing costs, operation costs and maintenance costs. Large granulators price is comparatively higher, but in long run, big granulator can take you more profit and longer service life.
Combined with mechanical and air separating methods, our machine can separate copper particles and plastic particles directly from various cables, with a separation rate of 99.9%.
Our machines are suitable for processing all kinds of waste automobile wires, communication cables, and special materials, as well as various grades of cables and mixed cable materials that are not suitable for wire stripping machines. And no matter what your needs are, we provide customized services that will definitely satisfy you.
Notice:matters need attention
Be sure to communicate the condition of the cable with sales staff, whether there is iron and which kinds of cable you have, whether there’s special cables.
- If you are familiar with the industry or use copper wire recycling machine frequently, then just confirm the product required configuration with the sales. Our professional sales staff will give you the most complete and efficient solution.
- If you are new in this field or never used copper wire granulators before, it is necessary to communicate more with the sales staff about the machine configuration you need to get the best recycling rate.
Of course, it doesn’t matter if you haven’t communicate configurations with the sales, BSGHGranulator also can provide you the most professional and comprehensive machine configuration, all machines can be used in combination with each other and you can also add the configuration you need after arranging production.
all related information need to know about
big copper granulators
Depending on the capacity processed, we classify used copper granulators machine into homemade copper wire granulators, small granulators, medium granulators and large granulators, we mainly talk about large dry granulators.
Cable recycling machine processing capacity above 600KG/H, we called large copper granulators machine which have different structure for different configurations.
Used copper wire granulator is usually equipped with pre-crushing, electrostatic, magnetic separation, two or more separation systems.
This will according customer different material and different capacity, need different configurations, we will professional assemble the whole wire recycling granulator line accordingly, some parts are optional.
Next we will know more about machine structure.
learn more about copper granulators structures
(What do you can customized or choose?)
Granulators is mainly composed of three systems: crushing system, sorting system and dust removal system!
The main structure of the large cable granulator machine is: feeding conveyor, crusher, belt conveyor, air separator, bag filter, front and rear vibrating screen, these parts are must parts. The machine works in coordination with these parts to finished copper granular and plastic granular separation, to achieve the economic benefits.
Optional parts:magenetic separator, electrostatic separator, air gun, electric wrench and so on.
1:pre-crusher
(optional)The pre-crusher is an important step in the process of cable wire recycling, as it helps to reduce the size and volume of the material, making it easier to handle and transport. In addition to wires, pre-crushers are also used for other materials such as plastic, wood, and metal.
There are different types of pre-crushers available, including dual shaft shredders(we use dual shaft shredder for cable recycling), single shaft shredders, and even hammer mills. The choice of pre-crusher will depend on the type of material being processed, as well as the processing capacity required.
| N Series Pre-Crusher | Power:11KW*2 | 26pcs Blades | ||
|---|---|---|---|---|
2:main crusher
The crusher plays a critical role in the cable recycling process.
The knife structure of the crusher is specifically designed to handle the unique challenges of crushing waste wires. The rotating and fixed knives are made from super wear-resistant sharp alloy SKD-11 material, ensuring the blades can withstand the rigors of crushing and separating various types of cables and wires. The stable chassis and reasonable crushing speed help to prevent the machine from becoming overloaded or jammed, while the easy-to-replace blades make it easy for users to maintain the crusher and keep it running at peak performance.
| N Series Main Crusher | Power:30KW | 10+4pcs Blades | Voltage:380V or customized | ||
|---|---|---|---|---|---|
3:air separator system
The air separator bed is a critical part used in the cable recycling process. After scrap wire and cable are crushed to a certain particle size by the crusher, they are fed into the air separation table for further processing.
It works by using wind to blow upward from the bottom of the sieve bed, which separates the copper and plastic granules based on their weight. The lighter plastic particles are blown up and away from the heavier copper particles, which move to the copper outlet; the plastic particles move to PVC outlet under the action of vibration.
| N Series Air Separator System | Power:2.2KW | Sieve:180Mesh and 200Mesh | Voltage:380V 3phase or customized | ||
|---|---|---|---|---|---|
4:small vibration table
There are 2 kinds of small vibration tables in the scrap cable recycling industry, one is in copper outlet another is in plastic outlet.
The role of the small copper separation table is mainly for the secondary sorting of the copper.
For some fine miscellaneous wire, hairy wire, only airflow sorting can not achieve the purpose of complete separation, small copper separation table is especially important when dealing with these cables, the mixture of copper and plastic through the small vibration sieve can be separated 100% clean pure copper.
5:air separation sieve
The main structure of the air separator sieve is made from wood. The front layer is composed of a stainless steel wire mesh with a density of 160-200 mesh, while the inner layer has a 20 mesh stainless steel wire mesh.
To separate the copper wire from the plastic, a bottom fan is utilized to blow the lighter plastic skin above the copper wire, the heavier copper wire adheres to the mesh surface and remains below. Through a combination of vibration and airflow, the copper and plastic are effectively separated.
It’s important to choose the appropriate mesh size for the copper wire being processed, as a finer copper wire requires a denser mesh to prevent the wire granules from becoming stuck in the mesh holes. However, it’s also important to balance mesh density with ventilation, as a denser mesh can reduce airflow and make it more difficult to blow the plastic skin to the plastic outlet
6:magnetic separator manufacturer
（optional）
Magnetic separator machine is for separate of metals and non-magnetic materials based on the different material properties, also called double layer magnetic separator. Widely used in various industries, here mainly referring to the cable recycling industry. Many wires contain iron, so magnetic separation is necessary. BSGH have professional magnetic separators, simple operation and high sorting efficiency, which is the best choice for the separation of magnetic substances and non-magnetic substances.
Have 2types：Magnetic separation machine have 2types, belt magnetic separation and double-layer iron magnetic separation machine.
Double layer Magnetic separation of copper outlet: High separation efficiency with two layers up and down of belt structure, that installed at the end of the shaker. It is used to remove the magnetic materials such as iron particles in copper particles to ensure the purity of copper particles.
High intensity magnetic separator: Drum structure, it’s installed above the conveyor belt between the double-shaft machine and the main crushing machine.
Compared with ordinary belt magnetic separation, the performance of high-intensity magnetic is higher and powerful, it’s better for the bigger material and weak magnetic material, more customer prefer this.
7:electrostatic separator
（optional）
How does a Electrostatic Separator work?
According to the different conductivity of copper and plastic, different electrostatic forces acting on copper and plastic when passing through the power plant. Due to the high electrical conductivity of copper, the copper instantly obtained the same charge when copper and high-voltage electrical touch , therefore repelled and will leave the original path, while the plastic will follow the original path down due to no electrical conductivity , thus separating the copper particles and plastic particles to improve the recovery rate of copper.
When Electrostatic Separator Machine can be used?
When you process very fine wire (such as hair wire, thin wire), because of the diameter of the copper wire is too small, the copper particles are easily adsorbed on the plastic particles by the electrostatics, which will reduce the copper recovery rate. Generally speaking, when the diameter of a single copper wire is less than 0.5mm, it is very necessary to install an electrostatic separation device.
we can say the electrostatic separator device function is to reduce copper loss,help you get more copper recycled during processing.
which kinds of wire large granulator machine can process?
For big used copper granulator machine, there’s no limitations for the scrap wire, almost all kinds of wire machine can process well.
For jelly cables/glue wires/plug wire/connector cables can basically be handled well, we have special handling methods for these special cable wires, please contact us for more professional solutions!
Raw material
End Products
When you process different kinds of cables, you can get copper particles in different forms.
Copper granular
plastic granular
Is a copper granulator profitable?
(Profit analysis for big copper wire granulator business)
Absolutely, profitability is influenced by a multitude of factors, which can be simplely expressed in the formula: Profit = Revenue – Costs.
Revenue is contingent upon the quality and output of copper products, as well as the recycling rate and the efficiency of recycling processes. Conversely, costs encompass the initial purchase and subsequent maintenance of copper granulator machines, as well as labor expenses. To maximize profits, it is imperative to swiftly increase revenue while simultaneously curbing costs. Investing in a high-quality BSGH copper granulator machine, renowned for its efficiency and advanced PLC automation system presents a viable solution. Such a machine not only facilitates the production of premium-grade copper products in substantial quantities but also alleviates labor costs.
Many people or customers are having doubts whether cable recycling business is profitable or not? You can refer to below profit analysis of copper wire granulator business, we have conducted a comprehensive profit analysis of the copper granulator, meticulously outlining all pertinent factors, hope it can help you.
- We do as scrap automotive wire, copper content about 55%.
- The smallest big copper wire granulator model ECO1000 for reference.
- Processing capacity about 875KG/H, 8Hours/Day.
| Running Cost Per Day($) | ||||
|---|---|---|---|---|
| Input | Scrap Car Wires | Power Consumption | Workers | |
| Quantity | 7T | 76KW/H*8H=608KW | 2 workers | |
| Unit Price | 4691/T | 0.14 | 21.42/Day | |
| Input Cost | 32837 | 85.12 | 42.86 | |
| Total Cost | 32964.98 | |||
| Income Per Day($) | ||||
|---|---|---|---|---|
| Output | Copper | Plastic | ||
| Quantity | 7*55%=3.85T | 3.15T | ||
| Price | 10008/T | 300/T | ||
| Income | 38530.8 | 945 | ||
| Total Income | 39475.8 | |||
Daily Profit= Daily Income – Daily Outcome = 39475.8 – 32964.98 = 6510.82 ($)
Above table data is provided by our Dubai customer. Due to different countries having different raw materials and final products price, above data is just for reference.
Positive Feedback of Large Copper Granulators
BSGH granulators are sold all over the world and almost all customers are satisfied with our machine.
Here are some feedback pictures and videos from our different country customers for your reference.
Feedback pictures
BSGH Granulator always go extra smile
The FAQs About Large Copper Wire Granulator Machine
Customers maybe confused when buying a granulator machine, the following are some questions we prepared for large granulator customers who often asked when buying a large copper granulator machine, hope it will help you!
Hi friend, usually we suggest our customer to buy more optional accessaries such like :blades,crusher sieves,vibrating table nets and air separator nets .
Tools like electric wrenches,vacuum cleaner,high pressure air gun,
Usually we suggest our customer to buy these for longer use.
We provide you 12 month warranty since your machine install.
If you have any question about machine, we will 24 hours online guide you how to solve. What’s more, we also provide you all life spare parts.
We support T/T 30% advance payment before machine production and 70% balance payment before shipping.
When your machine finish, we will also send you machine picture and working video for your check.
Yes, of course.
When machine is finish, we welcome you come and test machine at spot.
We also welcome third parties to test machine quality after machine finish.
What’s more, you also can call our customer to know how’s machine working.
We are honest and reliable supplier, you can be assured.
Yes, you can get. no problem.
Our cable granulator machine can process almost all kinds of wires. If the wire you process is like hair, I suggest you add an electrostatic separation device, which can improve the recovery rate of copper.
if the technician come to your local , you need bear the fees for Round-trip air tickets, wages, food and lodging expenses
(1)Air tickets, cost of eating, hotel fee you can pay directly.
(2)Technical staff salary: USD 100/per day (This big machine maybe need about 1 week time install, about USD 500-700 . According to the installation time, you can give him cash after installation, no worry)
(3)The cost of applying for a passport by a technician， about USD 600.
(4)You also can come China for learn how to install, maintain the machine after the advance payment.
Yes, of course. When your machine finish production, we welcome your team to check our machine performance.
Yes, sure. We support dollars, EURO and RMB. They are the common currency for international trade transactions. You can be assured.
Yes. if you have any question about installation, our tachnican will help you.
But normally, Machine transport by whole set. when you receive machine, only need let your electrician help you connect three-phase electric, then can work machine.
What's more, we will also send machine manual for your reference. It's very easy, you can do well. No worry. We are always with you.
Yes, sure. Weclome to contact Jocy Whatsapp 86 13772508206 to know how to contact local customer.
I guess maybe you can come to see our customer machine in local. Contact Jocy 86 13772508206 to arrange a visit.
Electrostatic separation is used to increase recycling rates, usually at the plastic outlet. After the action of electric charge, can get copper particles mixed with few plastic particles and pure plastic particles.
Put the copper particles mixed with few plastic particles in machine to work again, then can get 100% pure copper.
Every country is different. You can use HS code( 8479899990) to check with your local agent, they are more familiar with these cost.
Yes, of course. We support door to door service. You can be assured.
Of course. Our BS-A1100 cable granulator machine with 1.5 T/H use a forklift to feed cable wire. Contact Jocy Whatsapp 86 13772508206 to know more.
