You Trusted One Stop Recycling Solution Provider
Copper Granulator Manufacturer
- BSGH Granulator is a leading copper granulator brand in China since 1995.
- Our copper granulator machine can solve all headache problems in your cable recycling business.
- We also provide you the custom solutions for your wire recycling business to 3T/H.
BSGH Industrial Copper Granulators
Copper granulators, cable granulators from BSGH Granulator has more than 60+ types, our machine can efficiently solve all kinds of your scrap wire recycling problem for your industrail use or for home use, provide you the higher effiency, 99.99% copper recycling rate; we can meet your from small to big processing capability demands, also have recycling production line for you to choose, there’s must have one copper granulator machine fit for your demands.
- Our granulator machine can process from 40KG/H to 3T/H(88ib~6600ib per hour) for scrap cable recycling; can recycling all kinds of scrap cables diameter recommended below 30mm（1.18″) also the heavy cables which recycling rate can reach 99.99%.
- BSGH Granulator price range is from usd4900 to usd159000(this is for standard granulator machine); for custom granulator machine price range is from usd25590 to usd298000(we can custom the largest cable recycling plant);
- Suitable for thick and thin wires: car wires, data cable, telephone cables, solid wire, square wires, romex cables, rubber wire and armored cables etc.
special types of wire granulators
Special granulators from BSGH Granulator completely different with others in the market; this kinds of machine have more strong and durable structure:
- Special design single shaft shredder for cable crushing;
- Unique square blades differs from others;
- 2 Strong air separator systems.
These special construction make this kinds of special copper granulators have bigger processing quantity can reach 6600ib/h, if you are recycling company, scrap yards owner and have about 100T scrap cable per month, then don’t hesitate to contact us now.
Large industrial copper granulators
Our large copper granulators offer exceptional stability and heavy-duty performance, backed by over 25 years of market proven. Designed with advanced and mature technology, these machines are ideal for industrial applications, capable of handling large-scale cable processing demands. Choose from processing capacities ranging from 1,760 lbs/h to 6,600 lbs/h to meet your specific requirements.
BS-N130 Copper Granulator
Power: About 67KW
Configuration: Shredder + Main Machine
BS-N135 Copper Granulator
Power: About 75KW
Power Consumption: About 52KW/H
ECO1000 Copper Granulator
Power: About 67KW
Configuration: Shredder + Main Machine
BS-F1000 Copper Granulator
Power: 98KW
Config: 2 Air Separator Systems + Shredder
BS-D80 Copper Granulator
Power: About 80KW
Power Consumption: About 60KW/H
Enlarged Crusher and Air Separator
BS-F3000 Copper Granulator
Power: 120KW
Config: 2 Air Separator Systems + Shredder + 2 Electrostatic Separator
Middle copper granulators
- Procesing range 660Ib-1540Ib/h, one person can easily operate the machine; higher recycling rate; lower power consumption, produce less powder and producing 100% pure copper.
- If your budget is between USD20000-USD40000, also not want too small granulators, you can choose our mid-sized copper granulators.
BS-N125 Copper Granulator
Config: #600 Crusher + Air Separator
Power: 40.5KW
Belong to our N series Wire Granulator
BS-D60 Copper Granulator
Advantages: Lower Noise
Power: 48KW
Best Cost Performance
BS-D65 Copper Granulator
Power: 53KW
Config.: Integrated type
Features: Save Space and Costs
BS-600 Copper Granulator
Power: 63KW
Config: Shredder + Air Separator
Small copper granulators
Best cost performance machine in the market; cheap price but better quality; processing range 88Ib to 660Ib per hour; Built to last and reliable, these machine are all integrated types, all-in-one.
If your budget is under USD 18,000, you can choose small copper granulators which can help you minimize your costs.
BS-D75 Small Copper Granulator
Config: Smallest 3Phase Copper Granulator Machine
Power: 18KW
BS-D10 Copper Granulator
Power: 24KW
Power Consumption: 16KW/H
BS-D20 Small Copper Granulator
Blades: SKD-11
Power: 28KW
BS-D30 Copper Granulator
Power: 38KW
Power Consumption: 26KW/H
Single-phase copper granulators
Built for practicle and get a good result; suitable for home using, hobby, technician and small quantity customers, if you haven’t 3-phase voltage, single phase copper granulator is perfect for you.
BS-S10 Copper Granulator
Feature: Smallest single phase copper granulator
BS-D75 Copper Granulator Single Phase
This machine can do single phase and 3phase voltage
Machine Features
Structure
Our copper wire granulator features an upgraded structure with three core systems: crushing, separation, and dust collection. The compact design ensures efficient space use and maximizes copper recovery. Its durable and simple structure reduces maintenance and part replacement needs.
Pre-shredder
The double-roller crusher is a heavy-duty pre-crusher for copper granulators, designed to process waste cables into 5-25 cm segments. This reduces impact on the main crusher and protects its blades. With high capacity, strong torque, smooth operation, and low noise, it boosts recycling efficiency while ensuring an eco-friendly and comfortable work environment.
Advanced Design
The crusher features an alternating shaft blade system, capable of shredding waste cables into 3-5mm copper-plastic mixed particles. Its robust frame, made from thickened, high-quality steel plates, ensures stable performance, efficient crushing, and low noise, making it ideal for waste cable recycling.
Air Separator
The air separation system is a key component of the copper granulator, designed for efficient copper-plastic separation with a recovery rate of 97% to 99%. Its performance relies on precise control of critical parameters, including machine angle, vibration frequency, airflow, discharge speed, and alignment. These factors work together to ensure near 100% copper recovery.
Contact us for more
machine details
If you have a demand for copper granulators and are so lucky to meet our machine, please don’t hesitate to send your inquiry to us, and we will provide you with professional solutions details and operation videos for you.
how we promise your
copper granulators
working performance?
We use advanced crushing technology to ensure minimal copper loss and an efficient power system, achieving excellent crushing results with uniform particle size and high efficiency.
In the separation system, we combine air flow separation and vibration separation technologies: the air flow separator initially separates copper from the mixture based on the weight differences between copper and plastic. Then, a small shaking table utilizes differences in vibration frequency for a second separation. The combination of these two technologies significantly enhances separation precision, ultimately achieving a separation rate of up to 99.99%.
Our copper granulator blades are made from premium alloy steel, such as 96Si and SKD-11, ensuring superior hardness, precision, wear resistance, and heat resistance. Sourced from top steel manufacturers, the blades undergo triple high-temperature forging to enhance strength and durability, followed by precise heat treatment for exceptional performance in demanding conditions.
The small vibrating table is used for the secondary separation of mixed copper and plastic and consists of a frame and a vibrating screen mesh. The mesh is a critical component of the vibrating table, playing a vital role in both separation effectiveness and efficiency. Our vibrating screen mesh is made from 304 stainless steel, providing high strength and excellent impact resistance. This allows for precise separation of copper and plastic while ensuring exceptional durability for long-term, stable operation. We have designed a variety of mesh sizes to meet a wide range of separation needs.
The air separator sieve features a four-layer design constructed from galvanized steel, a wooden frame, and two layers of high-quality 304 stainless steel. This mesh is essential in the airflow separation process, as it evenly distributes the airflow across the base of the sieve, ensuring uniform force on the materials for effective separation. Our airflow separation mesh is available in 160 mesh and 200 mesh sizes, allowing for the separation of various materials by simply changing the mesh size.
Production process and quality control
STEP 1- RAW MATERIAL
First of all, premium raw materials are the most important factor to ensure the high quality of our copper granulators machine. We choose thickened high-quality steel plates to make the machine body and high-hardness and high-wear-resistant steel to make the blades, ensuring excellent performance and high durability. After preparing the raw materials, we will cut and drill them.
STEP 2- HEAT TREATMENT
Heat treatment plays a vital role in the manufacturing process of copper granulators. Good heat treatment can improve the hardness and strength of the blades so that they will not become dull quickly, and also enhance the toughness of the steel frame and other load-bearing parts so that they will not be damaged frequently.
STEP 3- LATHE PROCESSING
This step mainly involves processing the main shaft, air separator system shaft, and other parts. Workers need to accurately grasp every detail of these main parts, as even a slight deviation will affect the overall performance of the copper granulator.
STEP 4- SPARE PARTS WELDING
The processed parts are welded into the main crusher, air separator, and other equipment. Strong welding provides the machine with high stability, durability, and safety.
STEP 5- FINISHED PRODUCTS WITHOUT PAINTING
This step is mainly to weld the various components closely together to form a complete machine.
STEP 6- COMPREHENSIVE TESTING
We will conduct multiple tests and trial runs on the machine to ensure that every component can achieve optimal working performance.
STEP 7- WHOLE MACHINE FINISHED
This is the last step of the machine production. We will polish and paint the machine, and assemble and debug it into a brand-new machine. We support free customization of your favorite color and your company’s logo.
Why
US
Machine Diversity
We offer over 60 models of copper wire granulators, with processing capacities ranging from 40 KG/H to 3000 KG/H, capable of meeting the recycling needs of nearly all scales of waste cable recovery. Whether for individual recyclers, small recycling stations, or large metal recycling processing plants, customers can find equipment that best suits their specific requirements. Our goal is to provide flexible and efficient solutions, ensuring that clients achieve optimal recovery results under various operating conditions.
Versatility in Cable Processing
Our machines have a wide range of applications, capable of processing both copper and aluminum wires, as well as certain specialized materials. They can accurately separate copper from high-copper-content cables such as square wires, communication wires, and automotive wires. Additionally, our equipment is capable of recovering up to 99.99% of copper from various types of mixed wires and fine strands. By incorporating auxiliary equipment, we can also efficiently recover copper from iron-containing cables and fine wires, further enhancing recovery efficiency and separation rates.
Structural Versatility
We offer flexible machine configurations that can be tailored to the types of raw materials and processing volumes required by our customers. Based on standard models, additional auxiliary equipment such as pre-crushers, conveyors, storage hoppers, electrostatic separators, and magnetic separators can be seamlessly integrated. This versatile configuration ensures that the equipment effectively meets our customers' specific requirements.
Easy to Operate
Our machines are designed with user-friendliness in mind, featuring a simple design that makes operation straightforward. The entire recycling process can be managed by a single operator who is responsible for feeding materials and collecting the final products. Additionally, our machines are equipped with an electrical control cabinet that allows operators to easily adjust airflow and vibration frequency. Operators can also monitor voltage and current levels in real-time through the control cabinet, enhancing operational precision and ensuring that the machine consistently maintains optimal performance in response to varying processing requirements.
our ifat fair and canton fair
2 times offline exhibitions IFAT fair and 2 times offline exhibitions Canton fair
How to Get copper granulator fom us
It is really easy to buy copper granulators from BSGH Granulator. You just need to contact our responsible staff and she will help you complete the entire ordering process.
01.
Inquiry and Consultation
Send your inquiry to us and tell the number of cables you need to process, then we will give you professional suggestions based on your actual situation.
02.
Customization and Quotation
If you have special requirements for the machine, such as custom colors, voltages, or accessories, please let us know. We support flexible customization and will give you the lowest quotation.
03.
Order Confirmation and Manufacturing
Once we receive your advance payment, we will immediately prepare for the production of your copper granulator. Don't worry, we will strictly control the machine quality to ensure that every copper granulator we produce is of top quality.
04.
Delivery and After-Sales Support
After production, we will send you a video of the machine's test run. After you confirm that there is no problem, you can pay the balance, and then we will arrange shipping as soon as possible. To protect your legal rights, we provide services such as installation guidance, training in operation, and one-year warranty, etc.
FAQ
We have 5 types of copper granulator machine besides from small to big total have 60+ models.
Copper granulator from BSGH Granulator price is varies: small granulator from usd4900 to usd14900; middle size granulator price from usd19000 to usd59900; big granulator price from usd59000 to usd209000, for the custom recycling line price will be higher, consult our staff to get more details.
For our standard copper wire granulators, the smallest capacity is about 40KG/H, the biggest is about 3T/H, if you have bigger demands, don't worry, we provide custom service for you.
Absolutely, our customer can get the machine cost back within half month to one month.
1 year warranty for machine main body, not including wearing parts.
For big granulators, we mainly doing EXW, FOB, CIF,CFR; for small granulators except previous terms maybe DDU is also used.
Normally for small and medium also standard granuators, we can produce for you about 20-30days, if big machine, then according to your voltage and confirm normally about 30-40days.
Lets Tell Us About Your granulator machine Needs
Tell us about your copper granulator needs, and we’ll custom processing solutions to improve recycling efficiency and overall machine performance.
- Whatsapp/Viber: 008613772508206
- Email: coppergranulator@bsghrecycling.com
- Website: https://bsghgranulator.com/
