Ⅰ. Introduction
Copper wire granulator is a professional copper recycling equipment, which is widely used in the recycling of waste cables such as household appliance wires, car wires, and communication wires. It can process scrap cables into pure copper granules and plastic granules through a crushing system and separation system, and recycled copper can be sold directly. According to different processing capacities, BSGH Granulator copper wire granulators are mainly divided into small cable recycling machines, medium copper granulators, and large copper wire granulators.
In this article, we mainly discuss large models. We call the models with a processing capacity of more than 600KG/H large copper wire granulators. Next, we will introduce them in detail, and by comparing 5 different models, help you quickly choose the one that suits you best.
Ⅱ. The components and basic principle of copper wire granulator
1. Main Components
BSGH Granulator’s large copper wire machine mainly consists of three key systems: crushing system, separation system, and dust collection system. Standard components include the main crusher, air separator, vibrating table, and dust collection device, which are equipped across all models. Additionally, some models feature optional auxiliary equipment such as pre-shredder, magnetic separator, and electrostatic separator. These auxiliary equipment can help you improve recycling efficiency, handle special cables, and effectively increase the recovery rate. Furthermore, we also provide flexible auxiliary equipment customization for any large copper wire granulator to meet your specific needs.
2. Workflow of copper wire granulator
Our large copper wire machine is highly automated. You only need to put the cables into the machine to obtain pure copper particles and plastic particles.
To better separate the copper and plastic, our large copper wire granulators are usually equipped with two or more separation devices such as air separator and small vibration tables. These two separation devices working together can separate 99.99% of the copper in the waste cables, and the final copper particle purity reaches 100%.
Our copper wire granulators working video are as below
- After entering the machine, the crushing system will crush scrap cables into 3-5mm copper-plastic mixtures for a better separation effect by the separation system.
- The air separator uses wind and gravity to perform the first sorting of copper and plastic of different weights.
- Small vibration tables are installed at the copper outlet and plastic outlet respectively to separate the copper and plastic again by using the difference in vibration frequency.
- Additionally, if you have iron-containing cables, you can choose a magnetic separator to help you remove the iron from the copper particles to ensure high purity.
- If you need to process very thin wires, you can configure an electrostatic separator before the plastic outlet to sort thin copper wires that the air separator can not separate, achieving the best recycling effect.
Ⅲ. BSGH Granulator Large Copper Wire Granulators
Our large copper wire granulator has various models and complete functions. In this article, we mainly introduce the following 5 large models:
1. BS-F3000 copper cable granulator
Machine Components
- Pre-shredder
- Crusher
- Air Separator *2
- Vibrating Table *4
- Magnetic Separator *2
- Dust Collection *2
- Electrostatic Separator *2
Capacity: 1200-1500KG/H
BS-F3000 copper cable granulator is the largest and most fully equipped standard model of BSGH Granulator. The complete configuration enables it to recycle almost all kinds of waste cables, including iron-containing cables and thin wires, you don’t need to purchase additional auxiliary equipment. With a drive power of up to 120KW, BS-F3000 can not only recycle waste cables but also efficiently recycle waste radiators and small transformers.
2. BS-F1000 Copper Wire Granulator
Machine Components
- Pre-shredder
- Crusher
- Air Separator *2
- Vibrating Table *4
- Dust Collection *2
Capacity: 1000-1200KG/H
BS-F1000 copper wire granulator is a high-capacity device designed for customers who process large quantities of waste cables. Its separating process is completely physical separation without any chemical reaction, so it will not cause copper oxidation and blackening. The final product will be bright, impurity-free, high-quality 100% pure copper particles, resulting in a higher sales price. It can also recycle materials such as radiators and small transformers, fully meeting the diverse recycling needs of customers.
3. ECO1000 cable granulator
Machine Components
- Crusher
- Air Separator *2
- Vibrating Table *4
- Dust Collection *2
Capacity: 1000KG/H
Due to BSGH Granulator’s strict quality control, ECO1000 cable granulator has excellent performance. It is the main body of BS-F3000 and BS-F1000. Its main crusher adopts a high-hardness main shaft and alloy steel blades to ensure excellent crushing effect and no wear during long-term operation. This model is not only cheap but also has high recycling efficiency. It is well received by customers for its super high-cost performance.
4. BS-N135 cable wire recycling machine
Machine Components
- Pre-shredder
- Crusher
- Air Separator *1
- Vibrating Table *2
- Dust Collection *1
- Electrostatic Separator *1
Capacity: 400-600KG/H
The high-end product BS-N135 cable wire recycling machine is one of the most popular models in N series copper wire granulators. This model uses the N series heavy-duty main crusher, which can easily crush various waste wires into small particles. The electrostatic separator helps the BS-N135 cable wire recycling machine minimize copper loss when processing very thin wires, ensuring that almost all copper in the waste cables can be extracted, helping you get more benefits.
5. BS-N130 cable shredder
Machine Components
- Pre-shredder
- Crusher
- Air Separator *1
- Vibrating Table *2
- Dust Collection *1
- Magnetic Separator
Capacity: 500-700KG/H
With the stable performance and low operating cost, BS-N130 cable shredder has become the first choice of many recycling companies and has been widely praised by customers worldwide. Its processing capacity is different for recycling different types of cables.
For example: for recycling 4-6 square wires, the machine capacity can reach 600-800kg/h; for recycling 1.5-2.5 square wires, it can reach 500-700kg/h. The high efficiency and versatility of BS-N130 cable shredder can make your recycling business more efficient and bring you considerable economic income.
Ⅳ. Detailed comparison of BSGH Granulator 5 large copper wire granulators
1. Processing capacity comparison
| BS-F3000 | 1200-1500kg/h |
| BS-F1000 | 1000-1200kg/h |
| ECO1000 | 800-1000kg/h |
| BS-N135 | 400-600kg/h |
| BS-N130 | 500-700kg/h |
As we can see from the table above, BS-F3000 copper cable granulator has the highest recycling efficiency, with a processing capacity of 1200-1500kg per hour, followed by BS-F1000 copper wire granulator, with a processing capacity of 1000-1200kg. The processing capacity of ECO1000 cable granulator is also relatively high, reaching 800-1000kg per hour. In contrast, the processing capacities of BS-N130 cable shredder and BS-N135 cable wire recycling machine are slightly lower, at 500-700kg and 400-600kg respectively. Overall, the processing capacity of our N series copper wire granulator shows a clear hierarchy, adapting to the different needs from small enterprises to large factories. Even our smallest model, BS-N135, can process up to 600kg per hour, showing that our large copper wire granulator has good practicality and efficiency. You can purchase a model that suits your production needs, or you can contact us directly and we will provide you with professional recommendations.
2. Components Assembled
| Model | Pre-shredder | Main crusher | Air separator | Vibration table | Dust collection device | magnetic separator | electrostatic separator |
| BS-F3000 | √ | √ | 2 | 4 | 2 | 2 | 2 |
| BS-F1000 | √ | √ | 2 | 4 | 2 | × | × |
| ECO1000 | × | √ | 2 | 4 | 2 | × | × |
| BS-N135 | √ | √ | 1 | 2 | 1 | × | 1 |
| BS-N130 | √ | √ | 1 | 2 | 1 | 1 | × |
Above are the main components of our 5 large copper wire granulators. We can see that the main components that all models have are the main crusher, air separator, small vibration table, and dust collection device. Among them, ECO1000, BS-F1000, and BS-F3000 are dual separation system designs, they are all equipped with 2 air separators, 4 small vibration tables, and 2 dust collection devices. The other four models except ECO1000 have pre-shredders, which can pre-shred the waste cables into 5-25CM strips before entering the main shredder, making the best preparation for recycling process. Furthermore, the models equipped with magnetic separators are BS-F3000 and BS-N130, which can process iron-containing cables well. The models equipped with electrostatic separators are BS-F3000 and BS-N135, which have better separation effects when processing very thin wires.
All of our models are customizable. If you need to process special cables or want to improve recycling efficiency, we can flexibly add auxiliary equipment to any large copper wire granulator to meet your needs.
3. Applications
Our large copper wire granulator is widely used, especially in waste wire and cable recycling industry, electronics manufacturing industry, and scrap metal recycling centers.
⭐Waste wires and cables recycling factory
Large copper wire granulators can separate copper and plastic in various waste wires and cables, such as household cables, communication cables, industrial cables, etc., and realize efficient recycling and reuse of copper resources. It is especially suitable for recycling factories that need to process a large amount of scrap wires, which can not only improve efficiency but also significantly reduce labor and time costs.
⭐ Electronics Manufacturing
The manufacturing process of electronic products generates a large amount of wire and cable waste, which has high copper content and high recycling value. Large copper wire granulators can accurately and efficiently recycle such waste, helping companies convert waste into secondary raw materials, thereby saving resources and increasing profits.
⭐ Scrap car dismantling yard
Cars are equipped with wires in various parts, such as engines, dashboards, and electronic systems, so car dismantling yards may accumulate a large amount of scrap car cables. Copper wire granulators can efficiently recycle high-purity copper from these scrap wires, bringing more profits to the car recycling industry while reducing the impact on the environment.
⭐ Construction and renovation industry
During the construction or renovation process, wire and cable waste is very common, especially wire waste after the demolition of old buildings or large-scale renovation. Large copper wire granulator can quickly process these construction waste wires, separate the copper from the plastic, and reduce the problem of waste accumulation.
⭐ Scrap Metal Recycling Center
Scrap wires and cables are one of the most common waste materials in scrap metal recycling centers. As important equipment in the scrap metal recycling industry, large copper wire granulators can effectively improve production efficiency and provide clean and directly usable copper and plastic raw materials for various industrial customers.
According to different recycling needs, BSGH Granulator’s 5 large copper wire granulators each have their own unique advantages. BS-F3000, BS-F1000, and ECO1000 are suitable for large recycling sites such as the electronic product manufacturing industry, wire and cable manufacturers, and metal recycling centers. BS-F3000 and BS-F1000 are also suitable for environmentally friendly recycling of various electrical equipment. BS-N135 and BS-N130 are more suitable for small and medium-sized recycling sites such as waste cable recycling stations and small wire and cable manufacturers.
4. Cost-Benefit Analysis
Assumption conditions: The raw materials processed (automobile cable), working time (8H), and required workers (2) are the same.
| Automotive cable (copper content 52%) | $4530/t |
| Worker costs（1） | $200/day |
| Copper unit price | $9401.2/t |
| Model | Power consumption | Cost($) | Income($) | Net profits($) |
| BS-F3000 | 120KW/H*8H | 54904 | 61193 | 6289 |
| BS-F1000 | 108KW/H*8H | 44018 | 48953 | 4935 |
| ECO1000 | 76KW/H*8H | 36731 | 40794.8 | 4063.6 |
| BS-N135 | 75KW/H*8H | 25858 | 28556.3 | 2698.3 |
| BS-N130 | 67KW/H*8H | 22224.4 | 24477 | 2252.6 |
From the table above, we can see that among these 5 large models, the cost of BS-F3000, BS-F1000, and ECO1000 is relatively high, but considering their processing capacity and stability, they have a higher return on investment in the long run. BS-N135 and BS-N130 have low purchase costs and relatively low operating costs, which can also help you make money quickly.
Ⅴ. Conclusion
All of our copper wire granulators have their own advantages, and you can choose according to your budget and needs. However, each model has the features of powerful processing capacity, high efficiency, durability, and high safety, which can bring long-term returns to your one-time investment, it is the best solution for waste cable recycling.
In addition to large copper wire granulators, we have more than 60 models of small and medium-sized copper wire granulators. Whether you are a large recycling company, a small recycling station, or an individual recycler, BSGH Granulator’s copper wire machines are a trustworthy choice. If you need to recycle waste cables, you can contact us anytime, and we are willing to be your reliable partner in recycling business with the greatest sincerity.
📞 WhatsApp/Viber: +0086 13772508206
📧 Email： coppergranulator@bsghrecycling.com
