Ⅰ. Introduction
The copper wire recycling machine is the most efficient equipment for recycling waste cables. It can remove the plastic insulation layer and recover valuable copper from waste cables. There are many kinds of copper wire recycling machines on the market, but they have different quality and performance. According to the survey, the average service life of the common copper wire recycling machines on the market is about four to seven years. However, how long it can be used depends on some important factors. So, what factors can affect the service life of the copper wire recycling machine? How to make your copper wire recycling machine more durable?
Ⅱ. Factors Affecting The Service Life Of Copper Rice Machine
There are many factors that affect the service life of the copper wire recycling machine, such as machine quality, manufacturing process, daily maintenance, etc. This chapter will give you a detailed introduction to these factors.
√ Machine Quality
The quality of the machine is the decisive factor in the service life of the copper wire recycling machine. The main raw material of the copper wire recycling machine is steel. The quality of the steel directly determines the quality of the machine. Using high-quality steel to manufacture copper wire recycling machines can not only enhance their load-bearing capacity and make machines more sturdy but also contribute to a longer machine life. Poor quality steel will cause the machine to be more easily damaged and require frequent repairs. This not only increases the operating cost of machines, but also leads to a very short service life.
√ Manufacturing process
Rough manufacturing processes will lead to poor assembly of components, which will make the machine run inefficiently and cause severe wear and tear, leading to frequent failures, increased maintenance costs and shortened machine life.
On the contrary, precision manufacturing ensures that the machine’s components fit together tightly, reducing malfunctions. Our copper wire recycling machine is made of high-quality manganese steel material, and undergoes repeated metal forging and heating treatments to ensure excellent performance of the machine, which will bring you a superior user experience.
√ Operating environment
Many people believe that the working environment will not affect the durability of the machine. But in fact, the service life of the copper rice machine is also related to its operating environment. If the machine is operated in a humid and dusty environment for a long time, it will accelerate corrosion and wear. When the machine is operated in a clean, dry and moderate temperature environment, it will have a longer service life.
√ Daily maintenance
Daily maintenance is also very important. Without regular maintenance on your machines, it can be difficult to detect and resolve potential problems. Over time, small problems can accumulate into larger issues, leading to more severe damage and costly repairs. Regular maintenance can help you detect or even avoid potential problems with your machine early, preventing minor faults from turning into major damage.
√ Machine load
Overloading a copper wire recycling machine puts excessive stress on its components, causing them to deteriorate more quickly and potentially leading to mechanical failures. This constant strain can significantly shorten the machine’s lifespan, increasing the need for repairs and replacements.
Reasonable load and uniform feeding will keep the machine stable during operation and will not cause damage to the machine.
√ Design and structure
The design and structure of a copper wire recycling machine play an important role in its durability and longevity. A well-designed machine with a robust structure can withstand operational stresses and resist deformation, resulting in fewer breakdowns and a longer lifespan. Conversely, a poorly designed machine with a weak structure is more prone to damage and failure, leading to frequent repairs and a shorter operational life.
√ Status of key components
The condition of key components such as blades, bearings and screens has a significant impact on the life of the copper wire recycling machine. Sharp, well-maintained blades ensure efficient cutting and reduce the strain on the machine, high-quality, well-lubricated bearings ensure smooth operation and prevent overheating, and durable and clean screens effectively separate materials and maintain the overall efficiency of the machine. Ignoring these key components will not only reduce the machine’s operating efficiency and the quality of the final copper particles, but will also cause certain damage to the machine.
In summary, many factors such as machine quality, manufacturing process, operating environment, daily maintenance, etc. are affecting the service life of the copper wire recycling machines. So, how can we make the copper wire recycling machines more durable and extend their service life?
Ⅲ. 6 Ways to Help You Effectively Make Your Copper Wire Recycling Machine More Durable
If the service life of the copper wire recycling machines can be effectively extended, the cost can be greatly reduced and more profits can be obtained. So what can we do to make the copper wire recycling machines more durable? What should we pay attention to in daily use? We have 6 ways to help you solve this problem.
1. Standardized operation
Standard operation is the basis for extending the life of the machine. You should strictly follow the operating procedures to avoid unreasonable operations. You should start and stop the machine according to the correct procedures. When opening machine: Conveyor belt one→ Dual shaft shredder→ Crusher→ Conveyor belt two→ Water pump→ Front of dust removal→ Back of dust removal→ Air blower（note：frequency often range between 35 to 45）→ Separation
When stopping machine: Conveyor belt one→ Dual shaft shredder→ crusher→ Conveyor belt two→ Water pump→ Separation→ Air separator→ Front of dust removal→ Back of dust removal
Pay attention to avoid overloading the machine.
Standard operation can not only effectively make the machine more durable, but also make production safer.
2. Environmental control
Please do not ignore the impact of the working environment on the machine. Keeping the working environment dry, clean and at a moderate temperature is also a protection for copper wire recycling machines.
3. Regular maintenance
Proper maintenance is an essential part of extending the service life of copper wire recycling machines. We will share with you some methods to maintain the machines to make them more durable.
- Add lubricating oil: The bearing of the rotating shaft of the main crusher needs to be lubricated 3 to 4 times a month. Generally, we inject 300°-500° high-temperature grease. When adding lubricating oil, you only need to open the upper cover of the bearing shell and inject it.
- Cleaning the screen: The screen is an important accessory for filtering particulate matter and ensuring the purity of copper. The screen will be seriously blocked after long-term use. Therefore, regular cleaning of the screen can not only protect the machine, but also be beneficial to the processing effect of machines.
- Sharpening and replacing blades: Sharpening and replacing blades: Blades are usually consumable parts. After working for a period of time, the blades will become blunt. It is necessary to remove the blades in time and sharpen them before continuing to use them. When the gap between movable blades and fixed blades is too large, please manually adjust the distance between the movable knives and the fixed knives to zero. When the distance is adjusted to the minimum and still cannot meet the crushing requirements, you need to replace the blades.
4. Load management and uniform feeding
When feeding, please try to keep the feeding uniform. Do not feed too much raw material at one time to avoid sudden large amounts of feeding causing shock to the equipment.
5. Cut off plugs
After plugs of the waste cable enter the crusher, they will collide with the blade repeatedly, causing impact on the blade and affecting the service life of the blade. Therefore, please cut off the plugs of the waste cable before feeding.
6. Regular check and handle faults
In order to ensure the long-term stable operation of the machines, regular inspection and troubleshooting are necessary. Regular inspection can help you find potential problems in time, and avoid small faults accumulating into big problems and causing greater damage to the machine.
Note: Before stopping the machine, please stop feeding and wait a few minutes until all the raw materials in the crushing chamber are crushed and keep empty in order to avoid the crusher getting stuck when starting the machine again.
Ⅳ. Why does the service life of BSGH Granulator’s copper wire recycling machine far exceed the market average?
As a leader in the copper recycling industry, BSGH Granulator‘s copper wire recycling machine not only has a quality that exceeds your expectations but is also durable enough. Under normal maintenance, our machines can be used for more than ten years, far exceeding the average service life of copper wire recycling machines in the market. This is also one of the reasons why BSGH Granulator’s copper wire recycling machine can achieve a market share of more than 90% in China. Below we will introduce you to the advantages of our machines, which can well explain why our machines can achieve such a long service life.
⭐ Strict quality control
Selection of raw materials: We insist on using high-quality raw materials, which is the basis of product quality. We believe that only truly high-quality materials can stand the test of time and ensure that the copper wire recycling machine can be used for a longer time.
- Blades: When manufacturing crusher blades, it is necessary to consider the characteristics of uniform breakage, hardness, durability, and wear resistance. Therefore, our machine blades are made of high-quality SKD-11 metal cutting, with high hardness and long service life. Blades made of this metal sheet can achieve a better pulverization effect. And the blades can be sharpened and continued to be used after they become blunt. In addition, some of our models (such as BS-ECO1000 copper wire granulator) use square blades. This blade is less prone to wear, can be used 4 to 5 times longer than the bevel blade, and has four blade edges.
- Motor: We insist on only using pure copper motors. Compared with aluminum motors, pure copper motors have better conductivity, save more power, have less noise, and are more durable.
- Casing and Frame: The main manufacturing material of the machine body is steel. The quality of steel directly determines the load-bearing capacity and sturdiness of the copper wire recycling machine. Therefore, we perform metal working on high-quality thickened steel to manufacture the casing and frame of the copper wire recycling machine, so that it can maintain stable performance under long-term load operation.
Production process: After preparing the raw materials, the copper wire recycling machine must be produced through cutting, milling, drilling, welding, assembly and other steps. The production line of BSGH Granulator adopts advanced equipment and technology, which improves the production efficiency while ensuring that each machine is of the highest quality.
High standard and comprehensive testing: We have developed the highest quality standard and control plans to ensure the top quality and high durability of the machine. We have a professional quality inspection team to conduct comprehensive inspections and records of the machine during the production process.
⭐ Simple maintenance
Regular maintenance helps to extend the service life of the copper wire recycling machine. However, compared with ordinary wire crushing machines, the maintenance of the BSGH Granulator copper wire recycling machine is very convenient, and only simple maintenance is required to ensure long-term operation. Among all the parts and accessories of the machine, only the blade is a consumable part, so during maintenance, you only need to sharpen the blade and regularly add lubricating oil to the bearing of the crusher.
⭐ Best performance
Due to high-quality raw materials and precision manufacturing technology, our machines have the best performance. They can efficiently process all kinds of waste cables, and the recycled copper particles are uniform, bright, and high in purity, which can be sold at a high price. Moreover, the performance of our copper wire recycling machines is very stable, and they can maintain high efficiency and high quality in processing waste cables even after long-term operation.
⭐ High loading capacity
As mentioned above, our machines have a strong load capacity. This ensures that even if a large amount of material enters the crusher, it will not have a great impact on the machine. The thickened steel plate can also make machines more solid, which also enhances the durability of our copper wire recycling machines.
Ⅴ. Conclusion
As a leader in the copper recycling industry, BSGH Granulator’s copper wire recycling machine not only has a quality that exceeds your expectations but is also durable enough. Under normal maintenance, our machines can be used for more than ten years, far exceeding the average service life of copper wire recycling machines in the market.
