Top-quality Pre-shredder for sale
Pre-shredder is a useful support device designed to be integrated with a copper granulator. Its main function is to pre-shred the cables into 5-25cm long strips before they enter the main crusher parts, thereby reducing the workload of the main machine, simplifying the recycling process, and significantly improving the overall efficiency, making cable recycling operations faster and more efficient.
Pre-shredder
The pre-shredder is a type of pre-crushing equipment that can be used in various recycling lines, including those for scrap metal and plastic recycling. However, it’s specifically designed to work with copper granulators. As the first step in the recycling process, the pre-shredder handles large amounts of waste cables, shredding them into 5-25 cm strips, reducing the workload for the next crushing stage, making the process faster and ensuring better separation results.
Your professional pre-shredder manufacturer in China
Pre shredder is an indispensable part of large cable recycling system. As the best copper granulator brand in China, BSGH Granulator also has the most advanced technology and rich experience in the research and development and manufacture of pre shredder. We pay great attention to the performance of the pre-shredder design, combining the characteristics of high efficiency, high durability, high safety, low noise, etc. making most customers choose to buy the pre-shredder together with the copper granulator.
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Reliable after-sales service
When purchasing BSGH Granulator products, you can get comprehensive after-sales service. We provide a one-year warranty. Within the one-year warranty period, we support free repair and replacement for any non-artificial damage to the machine. Furthermore, we also offer a lifetime 24-hour online response service. Our professional staff will answer any questions you have about the machine online.
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Extensive customization options
Whatever your requirements for the machine, you can contact our staff. Our product design team works closely with customers to create custom solutions that perfectly meet their needs. We support the flexibility to customize the machine color, your company logo, the material of the blade, and various parts such as conveyor belts, electrostatic separators, magnetic separators, storage transfer devices, etc.
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High quality heavy duty machines
All the machines we offer are made of high-quality and thickened steel plates. The solid construction allows our machines to handle the toughest scraps without compromising their performance. By comparing BSGH Granulator machines with other brands of pre shredder you can see that our machines are much heavier than other brands, which ensures that our machines have sufficient load capacity, high durability, and high reliability.
BSGH Granulator mainly provides two different types of pre-shredders: double-shaft shredder and hydraulic shredder. Each has its own characteristics, and you can choose according to your needs, our pre shredder is mainly for assemble with copper wire recycling machine. Next, we will introduce these two machines in detail for your reference.
Preshredder of Double-shaft Shredder
The dual-shaft shredder plays a vital role in industrial production. Its distinctive twin-shaft design, featuring specially equipped rotating blades, enables efficient shredding of a wide variety of materials. BSGH Granulator has a variety of models with different processing capacities. No matter how many cables your copper granulator can recycle per hour, you can find a model that meets its processing capacity from us.
Machine Feature
- This versatile machine serves not only as a pre shredder machine for copper granulators but also operates independently to shred a wide range of materials. It is capable of efficiently processing scrap steel, car engines, tires, radiators, household appliances, and more, making it suitable for various recycling applications.
- Our dual-shaft shredders not only shred items with sharp blades but also have two robust main shafts that constantly squeeze the materials during the shredding process, combined with the perfect driving force, the machine can easily shred various materials.
- The bearing seat adopts a patented detachable design, which simplifies the disassembly steps of blades, bearings, and other components, making it convenient to maintain and replace various components.
- The equipment has the characteristics of low speed, high torque, low noise and can meet environmental protection standards.
- You can change blades of different thicknesses and quantities according to the processed materials to achieve different shredding effects.
Technical Parameters
Model | Blades Specification | Power | Blades Quantity | Reducer | Diamension(MM) |
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#600 | Φ250*20 | 15KW*2 | 30 | ZQ400 Series | 2800*1400*1900 |
#600 | Φ300*30 | 22KW*2 | 20 | ZQ500 Series | 2800*1400*1900 |
#800 | Φ350*25 | 22KW*2 | 32 | ZQ650 Series | 3700*1540*2200 |
#800 | Φ400*40 | 30KW*2 | 20 | ZQ650 Series | 3700*1540*2200 |
#1000 | Φ400*30 | 30KW*2 | 33 | ZQ650 Series | 3860*1550*2350 |
#1000 | Φ400*40 | 37KW*2 | 25 | ZSY315 Series | 4000*1600*2350 |
#1000 | Φ400*50 | 45KW*2 | 20 | ZQ850 Series | 4200*1650*2350 |
#1200 | Φ400*40 | 45KW*2 | 30 | ZSY355 Series | 4600*1900*2450 |
#1200 | Φ400*50 | 55KW*2 | 24 | ZSY400 Series | 4600*1900*2450 |
#1400 | Φ500*40 | 55KW*2 | 35 | ZSY400 Series | 5200*2100*2600 |
#1400 | Φ550*60 | 75KW*2 | 23 | ZSY450 Series | 5300*2200*2600 |
#1600 | Φ500*40 | 75KW*2 | 40 | ZSY450 Series | 5500*2100*2750 |
#1600 | Φ600*60 | 90KW*2 | 26 | ZSY500 Series | 5800*2300*2800 |
#1800 | Φ650*50 | 90KW*2 | 36 | ZSY500 Series | 6000*2400*2950 |
#1800 | Φ700*60 | 110KW*2 | 30 | ZSY560 Series | 6000*2500*3100 |
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As a leading pre shredder production company, we are always committed to improving the quality of our machines in order to better meet your unique needs. Whether you require assistance with selecting the right machine for your operations or have inquiries about our specific machine, our professional team is here to support you every step of the way.
Preshredder of Hydraulic shredder
Hydraulic shredder is a single-shaft cable pre-shredder machine invented by BSGH Granulator specifically for shredding of waste cables. Its maximum processing capacity can reach 5T/H, which is very suitable for adding to large copper granulators. The shredder can reduce the size of waste cables to 6-15cm, which is smaller than dual-shaft shredders.
Machine Feature
- Single-shaft cable shredder utilizes a square blade with a hooking mechanism, efficiently preventing jamming caused by excessive cables in the shredding chamber and minimizing downtime.
- Heavy-duty machine with enlarged crushing chamber, supports continuous forklift feeding, saving time, effort and labor cost.
- This machine uses the most advanced hydraulic-assisted pushing technology. Unlike the common hydraulic flat push shredders on the market, our hydraulic shredder pushes the material from top to bottom, effectively avoiding the empty push problem that may be encountered in the flat push method and improving work efficiency.
- Easy to operate, the pushing device can be operated by remote control.
Hydraulic Shredder Specification | |
Application Material | All Kinds Of Scrap Cable Wire |
Capacity | 3-4T/H |
Voltage | 380V 50Hz Or Customized |
Total Power | 113.7KW |
Main Machine Power | 110KW |
Hydraulic Station Power | 1.5KW |
Conveyor Belt Power | 2.2KW |
Feeding Hole Size | L≤1600mm, W≤1300mm, H≤1000mm |
Copper and Plastic Granules Size | 6-15cm |
Operation videos of the two pre-shredders
What positive effects can the pre-shredder bring to the copper granulator?
- The pre-shredder effectively reduces the size of waste cables. This extra step minimizes the risk of the copper granulator getting stuck, allowing the cable recycling production line to maintain smooth for long-term operation.
- Makes the feed uniform and helps control the feeding speed of the main crusher.
- Prevent the cable from getting entangled in the main crusher shaft, causing a drop in production or even downtime.
- Pre-treating the waste cables can protect the main crusher blades and reduce the burden on the copper granulator , thereby reducing wear and extending its service life, thus improving recycling efficiency.
- Higher recovery efficiency and lower maintenance requirements help you reduce operating costs while maximizing profits.
Who need pre-shredder?
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Companies that already have copper granulator
If you already have a copper wire recycling machine, it is useful to add a pre-shredder. The pre-shredder can help companies with copper wire recycling machines reduce operating costs and increase efficiency.
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Recyclers that need to process a large number of waste cables
Pre-shredders are very suitable for coarsely shredding a large amount of waste cables to prepare them for the recycling process. Therefore, if you need to process a large number of waste cables, don't hesitate, the pre-shredder will make a huge contribution to your recycling business.
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Enterprises that hope to extend the service life of copper granulators
Pre-shredder can reduce the wear and burden on the copper granulator. It can also protect the main crusher blades, reducing the frequency of grinding and replacing them. Therefore, adding a pre-shredder can make the copper granulator more durable and bring a longer return on your investment.
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Companies that have expanded their copper recycling business
When your recycling business expands, you may need to process more waste cables. At this time, the processing capacity of the original copper granulators is not enough to meet your current recycling needs. However, since the cost of purchasing a new machine with a larger capacity is too high, we recommend you buy a pre-shredder. The pre-shredder can reduce the workload of the main machine and increase its output by 100~200KG/H.
How to choose pre shredder?
After understanding the above, you may be inclined to buy a pre-shredder, but don’t know which one is more suitable for you, a double-shaft shredder or a hydraulic shredder. Next, we will analyze their differences to help you make a quick choice.
Both the double-shaft shredder and the hydraulic shredder have their own characteristics, and the choice mainly depends on your specific application requirements.
Types of raw materials
The dual-shaft shredder is suitable for a variety of applications, not only waste cables, but also various metal plates, home appliances and other high-hardness materials due to its strong dual-shaft structure and low speed and high torque characteristics. If you need to process many different kinds of materials, then the dual-shaft shredder is more suitable for you, it can meet all your shredding needs.
Hydraulic shredder is a machine designed by BSGH Granulator specifically for processing waste cables. Its square blade design is the best choice for shredding cables. So it is suitable for recyclers who specialize in recycling waste cables.
Shredding effect
The dual-shaft shredder processes cables into sizes ranging from 5 to 25 cm, while the hydraulic shredder produces smaller pieces, typically between 6 and 15 cm. This demonstrates that the hydraulic shredder offers superior shredding performance, making it an ideal choice for customers looking to reduce waste cables to smaller sizes. This smaller size simplifies further processing in copper wire recycling machines, enhancing overall efficiency.
Service life
The double-shaft shredder features two rotating shafts, ensuring greater operational stability. Distributing the load evenly across both shafts significantly reduces the wear and tear on each shaft, resulting in a longer service life. If durability is a key priority for your operations, the double-shaft shredder is an excellent choice to meet your needs.
Loading capacity
The hydraulic shredder has a higher load capability compared to the double-shaft shredder. While the double-shaft shredder requires a steady, uniform feed and can easily jam if the material load is too high or fed too quickly, the hydraulic shredder’s square blades are designed to hook the cable, allowing it to handle large volumes of waste cables without getting stuck.
Custom your unique Pre-shredder
Our company also provide personalized customization services for shredding equipment. Contact us and tell us your special request, our sales staff will provide you with the most perfect solution.
About BSGH GRanulator
BSGH Granulator is an excellent company devoted to scrap copper recycling industry with more than 25 years of manufacturing experience, our preshredder are sole in the world can help customers to solve the processsing quantity problem at the same time. Our company is located in Taizhou, Zhejiang, with more than 100 employees, including experts who are proficient in mechanical manufacturing and professional sales staff, aiming to better meet the needs of customers.
our ifat fair and canton fair
2 times offline exhibitions IFAT fair and 2 times offline exhibitions Canton fair
How To Get Pre-shredder From Us
If you are interested in our pre-shredders, welcome to send your inquiry to us, our professional staff will help you complete the entire ordering process.
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Inquiry and Consultation
Tell us the quantity of your scrap cables and send us pictures of your raw materials, and we will suggest the most suitable options.
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Customization and Quotation
If you have special requirements for pre-shredder, we will customize the perfect solution for you and give you the most favorable quotation.
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Order Confirmation and Manufacturing
After receiving the 30% advance payment, we will immediately send your requirements to our factory to prepare the machine production.
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Delivery and After-Sales Support
After the machine production finishes, we will send you a test video of the machine. You can pay the 70% final payment after confirming the high quality of the machine. We will arrange the shipment as soon as possible after receiving the final payment.
Lets Tell Us About Your pre shredder machine Needs
Tell us what’s your requirement for shredding. We’ll come up with custom processing solutions that will help you recycle more efficiently and effectively.
- Whatsapp/Viber: 008613772508206
- Email: coppergranulator@bsghrecycling.com
- Website: https://bsghgranulator.com/
Related Product
Our company has designed a variety of shredder machine models according to the different processing materials and processing capabilities. In addition to the above mentioned double shaft shredder and hydraulic shredder, we also have car shredder for crushing various scrap car shells, hammer mill shredder process all kinds of large-sized materials into small particles, and small metal shredder great for workshops, small recycling plants.