As a necessary device in the recycling industry, copper wire recycling machines have always attracted much attention. However, many people don’t know what specific questions they should consider when purchasing a copper wire recycling machine.
TODAY, WE WILL GIVE YOU ANSWERS.
Ⅰ. Introduction
To start, you need to know the importance of scrap copper recycling and the function of copper wire recycling machine.
⭐ Importance of Copper Wire Recycling
Economic Profits: Recycled copper wires are processed through copper wire recycling machine, and the pure copper obtained can be used directly for production or sale, which enable to reduce corporate production costs and increase corporate profits.
Resource Protection: Copper is a rare and precious metal resource. Scrap copper wire recycling can effectively utilize limited resources. And scrap copper wire recycling can reduce the amount of new copper mined and protect limited mineral resources.
Environmental Protection: Scrap wires contain harmful substances. After recycling, toxic and harmful substances can be processed to reduce damage to the environment and protect the ecological environment.
⭐ The Function of Copper Wire Recycling Machine
The copper wire recycling machine can effectively process household square wires, motorcycle wires, network cables, industrial wires, etc. Through mechanized methods, it can completely separate the copper and other metals in the scrap cables, greatly improving the recycling efficiency, and the separation purity can reach more than 99%. In addition, the pure copper granules recovered by the copper wire recycling machine can be used to make copper foil, copper plate, metallurgical products, etc. after heat treatment. It is an ideal raw material to replace electrolytic copper and has high economic value.
Ⅱ. 4 Key Point Help You Know the Main Performance Indicators about Copper Wire Recycling Machine
The key performance indicators of copper wire recycling machine mainly include processing capacity, energy consumption, purity, etc.
⭐ Processing Capacity
When buying a copper wire recycling machine, the first thing to consider is the machine’s processing capacity. An efficient copper wire recycling machine should have a high processing efficiency and copper output to meet the recycling needs of different scales.
⭐ Purity
The purity of copper wire recycling machine and the amount of copper remaining in the plastic particles are important indicators to measure the performance of the copper wire recycling machine. These two indicators are directly related to the quality and economic value of the recycled materials. The higher the purity of copper granules, the higher its market value is usually; while the amount of copper remaining in the plastic particles reflects the separation effect of the copper wire recycling machine. The less the residual amount, the better the separation effect.
⭐ Energy Consumption
Energy consumption is also an important factor in evaluating the performance of a copper wire recycling machine. The level of energy consumption directly affects the operating cost of the equipment. Therefore, choosing a copper wire recycling machine with lower energy consumption can help reduce operating costs.
⭐ Ease of Operation
The ease of operation directly affects the user experience and production efficiency of the copper wire recycling machine. An easy-to-operate copper wire recycling machine can reduce the workload of staff and improve production efficiency.
Ⅲ. 4 main Factors You Need To Consider
When you buy a copper wire recycling machine, what factors should you consider? 4 big factors and 9 small points you need to consider, we will analyze the machine from the recycled cables, production costs and the supplier comprehensively power.
⭐ Machine
When buying a copper wire recycling machine, the first thing you need to pay attention to is of course the machine itself. You need to consider the following aspects:
√ Quality
Firstly, the quality of the copper wire recycling machine directly affects its processing efficiency and stability.
- A high-quality copper wire recycling machine can ensure long-term stable operation and reduce the frequency of shutdown maintenance, thereby improving production efficiency and economic benefits.
- On the contrary, a poor-quality copper wire recycling machine not only has low processing efficiency, but may also frequently malfunction, increase maintenance costs, and reduce production benefits.
Secondly, the quality of the copper wire quality machine is also related to its service life and performance.
- High-quality copper wire recycling machines are usually made of materials with strong wear resistance and crack resistance, such as SKD-11 alloy blades.
- These materials have good crack resistance, high hardness and high toughness, and can significantly extend the service life of equipment.
In addition, choosing a high-quality copper wire recycling machine can also ensure the separation rate.
- A high separation rate means that high-quality copper granules can be produced, which is crucial for scrap copper processing companies, because high-quality copper granules can bring higher recycling value and directly affect the profitability of the company.
√ Price
First of all, the price of the copper wire recycling machine is closely related to its quality, material and manufacturer. Cheap copper wire recycling machines are often of lower quality, short service life, and do not guarantee stable and efficient performance.
On the contrary, in theory, the more expensive copper wire recycling machines usually have higher quality. Because their materials are better, the production processes are more sophisticated, and the technology adopted is more advanced.
The most important is the technician, some are newer and some are long-experienced and more creative, some experience and skills can help you use the machine better, faster and longer.
Because of higher manufacturing costs, the price will also be high. However, in order to attract customers, some manufacturers blindly reduce the manufacturing cost of the machine to reduce the price of the machine, or the manufacturing quality of the machine does not match the price, and they also blindly price their own machines according to the prices of competitors.
Therefore, when choosing a copper wire recycling machine, you cannot only use price as the only criterion but should comprehensively consider the quality of the equipment.
THEREFORE, when choosing a copper wire recycling machine, you cannot only use price as the only criterion but should comprehensively consider the cost-effectiveness of the equipment.
Secondly, the price of the copper wire recycling machine is directly related to its model, configuration and output. The quality of the equipment and the price directly determine the quality of the output and the economic benefits generated.
Therefore, when choosing a copper wire recycling machine, on the one hand, you should consider the price, but more importantly, whether the performance is stable and efficient, and whether the after-sales service is guaranteed.
IN ADDITION, in order to gain a competitive advantage in the fierce market competition, many manufacturers have competed on price and blindly reduced manufacturing costs to reduce equipment prices. In this way, although the price of the copper wire recycling machine is cheap, but the quality is really inferior, performance and quality are not guaranteed. You buy machines to make more money but not for headaches and trouble every day.
Processing Capacity
It is also very important to consider the processing capacity when purchasing a copper wire recycling machine, as it is directly related to the production efficiency and scope of application of the equipment. The choice of processing capacity depends on the type and quantity of scrap wires and cables you need to process. If the processing capacity is insufficient, the equipment may not be able to effectively process a large amount of scrap wires and cables, thus affecting production efficiency.
On the contrary, if the processing capacity is too large, it may cause a waste of resources because the equipment may not be able to fully utilize its full processing capacity. Therefore, it is necessary to select the appropriate processing capacity according to your production needs.
√ Energy Consumption
The energy consumption of the copper wire recycling machine is directly related to the operating cost and production efficiency of the machine. Choosing a copper wire recycling machine with moderate power and high efficiency can improve production efficiency and reduce energy consumption, which helps to reduce production costs and improve economic benefits. At the same time, an efficient copper wire recycling machine can process more materials in the same amount of time, thereby improving production efficiency, which is especially important for industrial production that requires a large amount of material to be processed.
Moreover, considering the energy consumption of the copper wire recycling machine can also help extend the service life of the machine. High-quality manufacturing processes and materials can ensure that the machine remains in good working condition under long-term high-load operation, reducing equipment damage or premature aging caused by excessive energy consumption, thereby saving the cost of maintenance and replacement of equipment.
√ Operation
A copper wire recycling machine that is easy to operate and maintain allows users to quickly get started, which can reduce training time, improve work efficiency, and save a lot of manpower and time costs. A copper wire recycling machine with simple operation can save manpower and material resources, making the use process more efficient, while also reducing the requirements for operator skills, thereby reducing training and maintenance costs. In addition, equipment with simple operation usually also means that later maintenance is more convenient, which can reduce the failure rate caused by complex operation and improve the overall availability and stability of the equipment.
⭐ Raw Material
√ Cable Materials
The cable material needs to be considered when purchasing a copper wire recycling machine, mainly because different types of cable materials have different requirements for the processing methods and efficiency of the copper wire machine. Specifically, the reasons are as following:
Types of Cable Materials
There are many types of scrap wires and cables, including square wires, capillary wires in cars and various electrical appliances, industrial scrap cables, various communication cables, etc. The materials, diameters and structures of these cables vary, which has a direct impact on the processing capacity and efficiency of the copper wire recycling machine.
Processing Efficiency and Recovery Rate
Different cable materials require different processing technologies and parameter settings to achieve the highest recovery rate and processing efficiency. For example, the wires that have been sorted are of uniform thickness, and the copper wire recycling machine does not need to be adjusted frequently during processing. However, the “Miscellaneous Wires” may have different thicknesses, which places higher requirements on the copper wire recycling machine and requires better processing capabilities and higher adjustment frequency.
Equipment Configuration and Cost
The configuration of copper wire recycling machine for processing thick wires and thin wires is different, which directly affects the purchase cost of the equipment and subsequent operating costs. For example, a copper wire recycling machine for processing thick wires may require more powerful crushing and separation capabilities, while a copper wire recycling machine for processing thin wires may require higher precision and delicate operation.
√ Cable Quantity
Before purchasing a copper wire recycling machine, you need to consider the number of cables, because the cable quantity directly affects the production capacity and efficiency of the copper wire recycling machine, thus affecting the economic benefits of the enterprise.
When processing scrap wires and cables, the cable quantity is directly related to the working efficiency and output of the copper wire recycling machine. If cable quantity is too large, the copper wire recycling machine needs to have sufficient processing capacity to ensure that the working efficiency is not affected. In addition, cable quantity also affects the design specifications and configuration selection of the copper wire recycling machine. For example, if a large number of cables need to be processed, a copper wire recycling machine with higher production capacity needs to be selected, which may involve a larger machine scale and higher costs.
What’s more, the cable quantity is also related to the design of the copper wire recycling machine. If there are a large number of cables, you may need to consider using a copper wire machine that can handle multiple wire diameters, or use other equipment (such as an electrostatic separator) to improve separation efficiency and purity. These choices directly affect the final treatment effect and economic benefits.
⭐ Production Costs
Reasonable production cost is the key to ensure the economic benefits of copper wire recycling machine, and it is also one of the important factors for investors to consider. The production cost includes equipment purchase cost, operation cost and maintenance cost, etc.
Equipment Purchase Cost
The purchase cost of a copper wire recycling machine is the primary factor that investors need to consider. This is because the purchase cost directly determines the amount of money that investors need to invest when purchasing the equipment. When choosing a copper wire recycling machine, investors also should consider factors such as the price, material, configuration, and manufacturer’s reputation of the equipment, all of which will affect the purchase cost of the equipment. For example, a cheap copper wire recycling machine may use low-quality materials or simplified configurations. Although it may seem to save costs in the short term, in the long run, such equipment may require more frequent maintenance and replacement, thereby increasing the overall cost of the enterprise.
Operation Cost
Operation costs are directly related to the profitability and long-term sustainability of a business, including but not limited to electricity costs of equipment, site rental costs, transportation costs, labor cost etc. These costs directly affect the daily operations and profitability of the business. For example, the usual operating costs of a factory, such as electricity, site rental, etc., cost about 5000 USD a month. These costs add up to a considerable burden for entrepreneurs, so when purchasing a copper wire recycling machine, operating costs must be fully considered to ensure that the business can be profitable and continue to operate.
Maintenance Cost
The maintenance cost of the copper wire recycling machine directly affects the long-term use cost and economic benefits of the equipment. It mainly includes daily maintenance, regular inspection, repair and replacement of wearing parts. Although these costs are not direct expenses at the time of purchase, they are an indispensable part of the equipment operation process. If the maintenance cost is ignored, it may lead to a decline in equipment performance, shortened service life, or even the need to replace the equipment in advance, thereby increasing the overall cost. Therefore, when purchasing a copper wire recycling machine, considering the maintenance cost will help maximize the economic benefits.
⭐ Supplier
Strength and Reputation
Choosing a strong supplier can ensure that you can buy a reliable copper wire recycling machine. Strong companies are usually able to provide high-quality products and excellent after-sales service, which is very important for the long-term use and maintenance of the equipment.
Technical Support and After-sales Service
A reliable supplier can provide the necessary technical support and after-sales service. When problems are encountered during the use of the equipment, they can be solved in a timely manner, which is crucial to ensure the continuity and efficiency of production.
Reasonable Price
A responsible supplier will offer reasonable prices and will not offer too low prices to attract customers. Too low prices often mean compromises in product quality and service. Therefore, price considerations are also an important aspect when choosing a supplier.
Customized service
According to specific needs, a good supplier can provide customized services and provide appropriate equipment configuration solutions according to the specific needs of customers to ensure that the purchased equipment can meet production needs.
The BSGH Granulator has been a trusted name in the copper wire recycling machine industry for over 25 years. With mature manufacturing technology and a commitment to continuous innovation, we have accumulated extensive experience in both production and sales. Over the past two decades, our machines have consistently earned high praise from the market and our customers, gaining recognition from professional organizations and solidifying our position as a leader in the scrap recycling field.
We take pride in using high-quality materials and incorporating advanced technologies in our machines. Despite the significant investment in quality, our profit margin remains around 10%, as our primary focus is on producing durable and long-lasting machines that provide excellent returns on investment for our customers. Additionally, we offer personalized customization services to meet your specific needs, ensuring that your investment is both cost-effective and highly rewarding. Our goal is to deliver machines that are not only efficient and reliable but also aligned with your business objectives, providing you with the best possible value.
If you have any needs, please contact us, we will provide professional service for you.
📞Jocy ：+0086 13772508206
Ⅳ. Conclusion
WHEN purchasing a copper wire recycling machine, you should consider the machine, raw materials and suppliers comprehensively. Through careful comparison and evaluation, choosing a copper wire recycling machine that suits your needs can improve the efficiency and quality of copper wire recycling, maximize the use of resources, and thus obtain the greatest economic benefits.
