BS-45 Pulse Copper Granulator | Cable Recycling Machine

Pulsed Copper Granulator Machine For Sale

bsgh granulator BS-45 pulsed copper granulator for mixed wires

BS-45 pulsed copper wire granulator for car loom wires

newly design BS-45 cable wire granulator for square wires

Pulsed Copper Granulator Machine For Sale

High Recovery Efficiency: Copper recovery rate can reach up to 99.9%, producing clean, high-purity copper granules.
350–500 KG/H Processing Capacity: Ideal for medium-sized scrap yards and cable recycling plants.
Reliable Crusher System: Uses the same main crusher as BS-D60 copper granulator for stable daily operation.
Electrostatic Separator Compatible: Match with D Series 1800# electrostatic separator for finer copper-plastic separation.
0.5–20MM Cable Range: Suitable for thin wires, mixed scrap wires, automotive cables, and aluminum cables.
Pulse Dust Removal: Captures dust more efficiently than traditional bag-type dust collectors and helps maintain a cleaner workshop.
Custom-Built Options: Voltage, color, crusher size, layout, and machine configuration can be customized to match your recycling needs.

products details

Newly development BS-45 pulsed copper granulator machine is an upgraded dry-type cable recycling machine, built for medium-scale scrap wire processing. It can process waste copper cables from 0.5 mm to 20 mm in diameter, with a capacity of 350–500 kg/h.
By combining crushing, air separation and vibration separation, BS-45 can reach 99.9% copper recovery rate, helping you recover clean copper granules with less material loss. Equipped with an advanced pulsed dust collection system, our BS-45 copper granulator captures fine dust during operation, keeping your workshop cleaner and meeting local environmental requirement.

video description

Customer: Simon from Thailand
Machine Model: BS-45 pulsed copper granulator machine

Simon’s pulsed copper granulator machine was ready for factory testing before shipment. During the test, mixed scrap wires are fed into main crusher through conveyor belt then pass air separator and vibrating table, you can see clean copper granules coming out from the upper outlet. A small amount of copper-plastic mixture enters electrostatic separator for secondary separation, helping improve copper recovery and reduce metal loss.
After watching this testing video, Simon was very satisfied with its separation result and ready to put it into operation after delivery.

BS-45 Medium Pulsed Copper Granulator Machine Data

Although BS-45 medium copper granulator machine‘s main crusher is same with BS-D60 copper granulator, the power and processing capacity with machine size are different, you can choose as your real needs.

Model	BS-45 Pulsed Copper Granulator Machine	BS-D60 Copper Granulator Machine
Power	50KW	48KW
Voltage / Power	380V/220V/Customized	380V/220V/Customized
Moving Blade Quantity	10PCs	10PCs
Fixed Blade Quantity	4PCs	4PCs
Processing Capacity	350~500KG/H	300~500KG/H
Overall Dimension	*470020002500MM*	400020002250MM
Machine Weight	4300KG	3.5T

If you want smaller copper granulator or large copper recycling machines, just freely choose from BSGH Granulator.

BS-45 Automatic Pulsed Copper Granulator Structure

BS-45 automatic pulsed copper granulator is designed as a complete cable recycling system, covering feeding, crushing, copper-plastic separation, and pulse dust collection in one compact line. Each section works together to keep the recycling process stable, clean, and easy to operate.

Main crusher: Crushes scrap wires into 3-5mm fragments, preparing for efficient copper-plastic separation.
Conveyor belt: Transfers materials smoothly between each section, achieving fully automatic operation.
Air separator: Separates heavier copper granules from lighter plastic by gravity, finishing first separation.
Small vibrating table: Provides a secondary separation step to further improve copper recovery rate.
Control cabinet: Controls each part on/off in one panel, making daily operation easier.
Water cooling system: Cools key working parts during long production hours, reducing overheating risks.

Other Parts: 11. Feed inlet 12. Upper housing 13. Bearing housing upper cover 14. Lower housing 21. Magnetic separator 22. Conveyor belt 31. Plastic outlet 32. Copper outlet 33. Dust collection control valve 34. Air-blowing guide valve 35. Vibrating bed adjustment handle 41. Before dust removal 42. After dust removal

Choose Us, helps you get twice the result with half an effort

Core parts of BS-45: Pulsed dust removal system

BS-45 uses a pulse dust collection system to remove fine dust generated during cable crushing and separation.

It adopts electromagnetic pulse valves to control compressed air for cleaning filter bags automatically, keeping suction performance stable during operation.
The cleaning intensity can also be adjusted according to working conditions, helping create a cleaner workshop, reduce machine contamination, and meet local strict environmental requirements.

Raw materials

Our heavy-duty pulsed copper granulator machine can process car loom wires, thin wires, square wires, mixed wires, plug wires, led wires and net wires under 20mm. If you are unsure whether BS-45 can handle your materials, just freely contact us to confirm.

home use led wire stripper machine raw material

Main Crusher Operation & Maintenance Guide

1. Keep the Blade Clearance Correct
Blade clearance should be adjusted to zero-clearance position.
2. Lubricate the Main Crusher Regularly
The main crusher should be lubricated on a regular schedule to reduce friction and protect moving parts.

In hot weather, apply grease approximately every 3-5 days.
In cold weather, apply grease approximately every 7-15 days.

3. Clean the Screens and Separation Area
Remove the separation screen and blow it clean until it is close to the condition of a clean spare screen. The vibrating screen on the separation bed should also be cleaned thoroughly.
4. Adjust the Suction Ducts Properly
The two suction ducts above vibrating bed should be adjusted according to actual separation result. Normally, the front duct can be opened about halfway, while the rear duct can be opened to the maximum setting.
5. Check the Machine If Smoke or Material Clumping Appears
If smoke appears or material clumps, stop machine and check the following points:

Whether the blades are installed in the correct direction
Whether the blade clearance is adjusted correctly
Whether the crusher screen size is too small

6. Do Not Increase Airflow Blindly
Excessive blower airflow may make the front copper output look cleaner, but it can also carry more copper into the plastic discharge at the rear.

BS-45 Pulse Copper Granulator Start-Up & Shutdown steps

Best BS-45 pulse copper granulator is easy to operate when the correct start-up and shutdown sequence is followed. This operation process helps ensure stable feeding, smooth crushing, accurate copper-plastic separation, and safer daily production.

Start-Up Sequence
Start your machine in the following order:
Crusher → wait about 8 seconds → front fan → rear fan → magnetic separator → copper conveyor → plastic conveyor → feeding conveyor → external feeding conveyor → copper vibrating system → plastic vibrating system → water pump → external magnetic separator → external conveyor → air pump → blower → separation bed
Shutdown Sequence
After your material is cleared, shut down the system in the following order:
Crusher → separation bed → blower → front fan → rear fan → magnetic separator → copper conveyor → plastic conveyor → feeding conveyor → copper vibrating system → plastic vibrating system → water pump → external magnetic separator → external conveyor → air pump

Packing & Delivery

To protect your BS-45 copper granulator with pulsed dust collection during long-distance sea freight, we wrap the equipment with industrial film and secure it firmly in the plywood crate for safe shipping.

Proven by Real Scrap Yard Customers

A good copper granulator should perform well in real scrap yards. Our BS-45 industrial copper granulator is built for practical cable recycling work, helping you process scrap wires more efficiently and recover cleaner copper granules with less labor.

Rated 5 out of 5

“We run scrap cables almost every day, so we needed something simple and steady. Your BS-45 granulator machine is not difficult to use. Once the settings are right, it just keeps working. For our yard, that’s exactly what we needed.”

Rated 5 out of 5

“BS-45 machine arrived well packed, and BSGH team helped us with the setup online. At first, we adjusted the airflow and screen a few times, then the separation became very clean. Good support, good machine.”

Rated 5 out of 5

“Your BS-45 copper granulator is practical. It’s easy enough for our operator to learn, the dust collector keeps the shop cleaner, and the copper output is steady. For a scrap yard, that’s what really counts.”

FAQ

Can BS-45 pulsed copper granulator machine process auto wires and motorcycle wires?

Of course. However, these wires often contain oil and tape, so we recommend mixing a small amount of lime powder before feeding.

How do I install the blades of BS-45 pulsed copper granulator machine?

Please strictly follow the steps below:

Keep the distance between the blade and the bottom screen at around 0.5–3 mm.
Install the two inner fixed blades first and keep them parallel to the main shaft.
Align the rotating blades with proper clearance. They should cut cleanly without metal-to-metal rubbing.
Install the remaining fixed blades and tighten all bolts securely before testing the machine.

Should I choose BS-45 pulsed copper granulator or BS-D60 cable recycling machine?

If your local place has strict environment requirement, you can choose BS-45, otherwise you can choose BS-D60.