From 3T/day to 3T/H
A 7-Year Radiator Recycling Journey in Oman
Mr. Muhammad in Oman succeeded in turning Scrap AC into Treasure with our AC recycling machines:
2018: Started radiator recycling – Purchased 3T/Day Radiator Stripper BS-1200P.
2019-2024: Expansion – Added Compressor Recyclers & Copper Granulator BS-D75.
2025: Industrial Leap – Upgraded to a massive 3T/H Radiator Recycling Plant BS-ACP1000.
About Client
- Customer: Oman
- Climate: Tropical Desert (High AC dependency)
As is known, In Oman, air conditioning is a survival necessity. The extreme climate leads to a rapid turnover of AC units, creating a massive surplus of scrap. Mr. Muhammad recognized the potential to recover copper from these discarded radiators.
The Operational Challenge: Manual Dismantling is a Dead End. Initially, the operation relied on workers manually separating materials with basic tools. This caused immediate issues:
- Low Efficiency: Hammers and pliers cannot keep up with the volume of waste.
- High Labor Costs: The yield of copper did not justify the man-hours required.
- Incomplete Separation: Valuable metal was being lost or waste.
2018: First Pot of Gold
To overcome the limitations of manual efficiency, Muhammad urgently needed an automatic machine. However, how to choose a suitable one and which brand to choose? That’s a question. Then he searched for “Radiator Recycling Machine” on Google, and encountered with BSGH Granulator: Immediately fell in love with our flagship product – radiator stripper machine BS-1200P. The video on the webiste demonstrated its fast processing speed, ability to handle both single and double-layer radiators directly, and ease of operation. In addition, the mature technology, safety protection and low price made Muhammad satisfying, after ensuring more details, such as payback, maintenance with our team, finally, he purchased BS-1200P in March, 2018.
Radiator stripper machine BS-1200P is one of the most representative products in BSGH Granulator. As the original inventor, we holds the unique patent. BS-1200P enables to process both 1-layer and 2-layer scrap radiators directly in a single pass. Up to 100% separation rate, it can keep final copper tubes intact, able to sell at an absolute top market price.
- Heat-treated compression plate and a robust 6-roller design with HSS (High-Speed Steel) blades for long-term durability.
- The light curtain protects operators’ safety during use.
- 3 rows of adjusting handles ensure a complete stripping result.
- Support customization for voltage, copper tube center distance, logo etc.
Note: For multi-layer or oversized radiators, simply use a band saw to cut them into singe layer or 2 layer or smaller sections that fit BS-1200P’s feeding size, then you can use it to finish stripping.
Remarkable results:
Instead of manual separation, Mr. Muhammad instantly doubled his production capacity after using BS-1200P. The perfectly intact copper tubes and clean aluminum foil allowed him to receive a higher purchase price than his competitors. Thereby he earned the first pot of gold and established BSGH Granulator’s professional reputation in his mind.
Maximizing AC Scrap Value
As the volume of disassembled radiators increased, Mr. Muhammad discovered two undervalued “treasures” in discarded air conditioners: used compressors and power connection cables. To avoid wasting any copper, he subsequently purchased supporting equipment:
- Electric Motor Recycler: Plasma compressor casing cutter specifically open the outer casing of air conditioner compressors and motor stator dismantling machine BSM-40 quickly extract the high-purity copper windings inside.
- Mini Copper Granulator BS-D75: Used to crush and separate various power wires from air conditioners, transforming waste into pure copper granules.
- Plasma compressor shell cutting machine enables to remove the hard steel casing of round, flat, long or short scraps even irregular shape compressors.
- Fully automatic design allows you to finish removing shell in just 15-20 seconds.
- Motor stator wrecker machine BSM-40 can pull scrap motor stator up to 500mm in diameter.
- Through adjusting hydraulic lever and control foot pedal, you can easily and safely extract intact and pure copper coil out.
- The smallest three phase copper granulator.
- Recovery rate can reach up to 99.99% with 100% high copper purity.
- Handle household wires, car wires, square wires, communication wires, mixed wires and multi-core wires below 25mm.
By integrating our Motor Wrecker and Copper Wire Granulator, Mr. Muhammad boosted copper recovery rate of AC to 99%. Such an efficiency made him as the local market leader in maximizing profits from air conditioner waste.
2025: The Industrial Leap of radiator recycling plant
Business was booming, but the machine was too slow. By 2025, Mr. Muhammad was the top player in Oman. Trucks full of scrap radiators were arriving every day. But he had a problem. His old machine, the BS-1200P, requires workers to feed radiators one by one. It simply couldn’t keep up with the huge volume. The scrap piles were getting higher and higher. He needed a change—fast. So, he contacted us immediately and told us: “I need a bigger line”
- A production line capable of recycling large quantities of scrap radiators needed.
- Easy operation, high purity of copper and aluminum recovery, and compliance with environmental regulations.
- Perfectly suitable for his factory layout.
After a clear understanding, we recommended our radiator recycling line BS-ACP1000 to him. Specifically designed with 3T/H processing capacity, BS-ACP1000 is able to efficiently separate materials such as copper, aluminum, and iron from scrap radiators with a recovery rate of 99%. Our customer radiator recycling plant insalled as follows:
Our engineering team also provided a detailed machine layout design based on Muhammad’s workshop in order to ensure smooth integration among all production line, save factory space, and convenient for operators to work.
radiator recycling plant installation
From heavy lifting to final assembly, we were there every step of the way. Mr. Muhammad’s video captures the sheer scale of the installation, showing loaders and forklifts positioning the massive ACP1000 components. But the hardware is only half the story. With our engineers providing on-site guidance, the complex setup became a seamless process. The result? The entire production line is now running smoothly and generating value
what he get after use our radiator recycling plant?
In October 2025, Muhammad received his new radiator recycling line BS-ACP1000 and officially put it into production. He no longer needs to manually feed radiator one by one. The copper and aluminum particles are automatically separated like flowing water. It is an industrial leap:
- He was surprised about the stable processing capacity of 3 tons per hour, his problem of radiator accumulation was completely solved. Now, he has more time to collect more scrap radiators.
- The final products are 100% pure copper, aluminum, and iron particles, which can be sold directly to downstream companies at a high price, significantly increasing his profits.
- The fully automated production line reduces reliance on manual labor; the entire production process requires only 2 operators, lowering labor costs.
Real feedback
From a simple Google search in 2018 to a massive industrial production line in 2025, BSGH Granulator has been considering every step of the whole process, dedicated to scaling Mr. Muhammad’s AC recycling business. Here is what he had to say about our 8-year partnership:
“Since our first collaboration in 2018, BSGH Granulator has never disappointed me. Their equipment quality and professionalism are top-tier. You have helped me turn a small ‘workshop’ into a truly modern factory. The service has been incredibly sincere and dedicated. I will definitely choose you for all my future equipment needs, and I look forward to our continued success together.”
Ready to replicate the success? If you are in a region rich in scrap AC resources and want to follow in Mr. Muhammad’s footsteps, contact us today. Let’s plan the perfect solution for your growth.
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