custom shredder blades in China
BSGH Granulator provides flexible blade customization service for all types of cable granulators, double-shaft shredders, alligator shears, etc., almost all of your machines.
We offer a wide variety of material options, from high-hardness alloy materials to wear-resistant special steels, each of which has been strictly selected and tested to ensure that it meets your specific needs. In addition, we also support flexible adjustment of blade thickness to meet different processing strengths and precision requirements.
We Ensure high quality custom blades
We promise to provide high-quality custom blades that can meet your quality requirements. Our crusher structure and blades have been tested many times in the market and are constantly upgraded based on customer feedback. They are the best solutions we have combined with industry practices. You can flexibly choose the blade material according to the raw materials you want to crush or cut, or you can contact our staff for professional suggestions.
blades material
Blades you can choose from: 55sicr, 70sicr, 60si2crV, H13, H13+Ni, X45
hardness
According to different applications, blade hardness is about 52~61 degrees.
blades shape
Different types of blades have different shapes, some are square, round, strip or irregular.
custom blades for double shaft shredders
Double-shaft shredder has a wide range of applications. To meet different application requirements, we specially designed blades with different diameters, numbers of teeth, thicknesses, and materials to ensure that they can maintain the best shredding performance in various industry applications.
-Diverse Diameter Option: Blade diameter will vary according to the process varies material.
-Variable Tooth Count: according to different material output sizes, the teeth density for shredders are also not the same.
-Thickness Customization: Customize blades of different thicknesses according to the characteristics of the processed material to optimize blade strength and durability.
-High-quality Material: Top-quality blade material is not only durable but also resistant to wear and tear. This commitment to quality enhances the overall reliability of the shredding process, minimizing downtime associated with blade replacements.
custom blades for crusher
Crusher blade directly affects the crushing effect and service life of the machine and is a crucial part of the crusher. You can choose different materials to customize crusher blades.
-High-Speed Steel (HSS): High-speed steel is known for its exceptional hardness, wear resistance, and heat resistance, making it ideal for industrial machine blades. Its manufacturing process is complex, requiring two rounds of quenching and tempering, with careful control to avoid cracks. HSS blades provide efficient and precise crushing, making them well-suited for the pharmaceutical and chemical industries.
-Alloy Steel: Alloy steel is used in various fields, especially engineering and manufacturing, for its excellent strength, hardness, corrosion resistance, and wear resistance. Blades made of alloy steel can crush materials of different hardness and have a long service life. Its excellent corrosion resistance and wear resistance support its crushing tasks in harsh environments.
-Hard Alloy: Hard alloy steel has a unique structure ideal for cutting materials. These blades offer high hardness, wear resistance, and strength, enabling them to crush tough materials like stone and ceramics. While they have a long service life, their cost is relatively high.
-Cast Steel: Cast steel blades are a cost-effective option with lower wear resistance and lifespan. They are suitable for simple crushing tasks, such as crushing waste materials.
In summary, each blade material has its own characteristics and applications. You can choose according to the raw materials you want to process and your special requirements for the blade.
custom blades for single shaft shredder machine
Single-shaft shredder is designed to handle large waste materials like wood, plastic, tires, and PVC pipes, which traditional crushers cannot process. Choosing the right blades can significantly enhance its efficiency. There are various types of blades available for single-shaft shredder.
-Blades Materials: The main materials used for processing single-shaft shredder blades include Cr12mov, SKD11, D2, Dc53, Ld, among others. Coating the surface can enhance the wear resistance of the blades, thereby extending their lifespan. The primary coating element used is Ti (titanium), imparting a golden-yellow color.
-Blade Characteristics: The shape of the blades is square, also referred to as dynamic blades, with curved edges on all four sides. They are installed on the shaft of the single-shaft shredder.
custom round blades
Circular blades are commonly used in mechanical equipment for cutting, trimming, and other processing functions. They typically feature a central hole, allowing them to be securely mounted on machinery to facilitate cutting operations.
Many variants of circular blades have toothed edges (flat teeth, pointed teeth, irregular teeth), and the blades can be double-sided, single-sided, or non-edged. Circular blades are categorized into various types, including flat circular blades, toothed circular blades, razor steel circular blades, alloy circular blades, etc. Generally, the diameter of circular blades ranges from ∮300 to 1000mm, with thicknesses varying from 0.5 to 300mm.
Send us your raw material pictures and we will customize the most suitable circular blades for you.
custom blades for alligator shear
Alligator shears are mainly used to cut harder metal materials such as round steel, square steel, steel pipes, etc., so their blades must have high hardness. In addition, due to frequent use, the wear resistance of the blades is also important. Our alligator shear blades combine high hardness and wear resistance to effectively cut various materials and facilitate recycling or further processing.
Material is the key to the performance of alligator shears. The standard material we generally use is 9CrSi, and other materials are commonly T10, 6CrW2Si, Cr12MoV, H13, alloy steel, etc.
what will affect shredder blades quality?
The heart of blades quality lies in the careful choice of materials. We meticulously select blade materials based on the unique properties of the intended raw materials for shredding. This deliberate matching ensures optimal blade strength, resilience, and resistance to wear, resulting in sustained cutting precision.
The control of blade hardness is an important factor affecting blade quality. If the blade’s hardness is not enough, it cannot handle hard metal materials. On the contrary, excessive hardness will cause the blade to become brittle and the blade is prone to breakage during the cutting process.
Therefore, heat treatment is the key to determining the hardness of the blade and directly affects the performance of the blade. We manually control this process to make the blade hard enough to cut metal without being too brittle. It can be said that our blades combine hardness, flexibility, and sharpness.
The heat treatment method of tempering after quenching is referred to as tempering treatment. High-temperature tempering specifically involves reheating within the range of 500-650°C. Modulation processing allows for significant adjustments to the steel’s properties and structure, resulting in improved strength, plasticity, and toughness. It imparts excellent overall mechanical performance to the material.
The quality of the blade is further influenced by the forging process of the raw material itself. The number of forgings plays a crucial role in shaping the blade’s integrity. Multiple forgings refine the material’s structure, enhancing its strength and durability. This meticulous forging process contributes to a blade that withstands rigorous use over an extended operational life.
Recognizing that different raw materials demand unique solutions, the combination of specific blade materials, heat treatment hardness, and forging techniques is customized for optimal performance in diverse shredding environments.
All types of custom blades we do
Our company has the ability to produce all kinds of blades for industrial use, you can check below if there’s sth you are interested in, or if you have the drawing or size of the blades, you can send it to us, we will quote you the best price.
our ifat fair and canton fair
2 times offline exhibitions IFAT fair and 2 times offline exhibitions Canton fair
custom your shredder blades with lowest price for now!
Get the greatest prices on high-quality custom blades today. Our affordable options improve the performance of shredding machines in a variety of sectors. Contact us today for great rates and increased shredding efficiency.
What We Do
BSGH Granulator has a dedicated department specializing in the production of custom blades. We can customize a wide variety of blades, including shredder blades, crusher blades, circular blades, square blades, irregular blades and more. With strong technical expertise, comprehensive equipment, advanced processes, and outstanding quality, we use high-quality steel and advanced heat treatment and testing equipment. This enables us to provide users with products that have suitable hardness, sharp cutting edges with durability.
We not only customize shredder blades but also customize shredder chambers and peripheral products, we also provide cost-effective solutions and excellent client service, making us the best option for your blades needs. You are welcome to negotiate and purchase products with the best quality and lowest price.
Effectiveness Producing
We specialize in creating precision-engineered shredder blades that fit your individual needs to reach the best performance.
Our team uses high-quality materials to manufacture shredder blades that are both durable and long-lasting, increasing efficiency and reliability.
We provide diverse solutions for a variety of industries, including customized shredder blades that match industry-specific needs and standards.
Why Choose Us?
Choose us as your custom shredder blade manufacturer for our extensive expertise, precision engineering, and attention to quality. BSGH provides high-quality blades made to your requirements, competitive prices, adaptability, and reliable customer service, making us the top choice for shredder blade solutions.
Effective Team Work
Communication, clarity, and quality help our custom shredder blades team succeed. We provide high-performance, customized solutions.
25+ Years Experience
Take advantage of 25 years of bespoke shredder blade experience. Our abilities guarantees top-notch shredding.
High Technology Factory
Our high-tech factory produces custom shredder blades with quality and efficiency, ensuring outstanding shredding equipment.
Flexible Payment Plan
Our flexible payment plans let you buy high-quality custom shredder blades without breaking the bank. Contact us about customised payment alternatives.
Strong Design Capability
We have a strong ability to specialize in providing comprehensive design services to meet a wide range of materials and shapes. Our expertise is not limited to manufacturing but also includes the creation and improvement of various material designs to suit different shapes and specifications. Whether you require customized solutions for metals, plastics, or other materials, our dedicated team of designers is committed to delivering innovative and functional designs that meet your unique requirements.
We work closely with our clients from concept to execution to ensure each design reflects your vision and exceeds expectations. With our experience and expertise in product development and design, we empower businesses to achieve excellence in both aesthetics and functionality, setting new standards of quality and craftsmanship in the industry.
How to custom shredder blades from us
Ordering custom blades from us is easy. Contact our team with your shredding needs, and we’ll provide a customized solution.
01.
Inquiry and Consultation
We can respond to custom shredder blade queries and provide experienced guidance. Our knowledgeable staff can help you choose the right shredder blade.
02.
Customization and Quotation
Custom shredder blades to your specifications are available from us. Our blade specialists work together to satisfy your demands. Contact us today for customized solutions.
03.
Order Confirmation and Manufacturing
After order confirmation, our team of experienced workers manufacture shredder blades to your specifications.
04.
Delivery and After-Sales Support
Choose BSGH custom shredder blades for reliable shipping and complete after-sales service. Our primary goal is prompt delivery and long-term satisfaction.
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