magnetic separator manufacturer
BSGH Granulator Launches a Complete Range of Four types of Magnetic Separators, Engineered to tackle every ferrous separation challenge with precision and durability.
- 100% Iron Separation Rate — ensuring clean, thorough recovery
- Versatile Applications — ideal for copper wire, aluminum scrap, shredded materials, and more
- Built to Last — made with wear-resistant materials for reliable performance in demanding environments
BSGH Magnetic Separator
BSGH Granulator magnetic separators is an essential auxiliary device for copper wire granulation systems and scrap metal recycling lines. Designed for high efficiency, it automatically removes magnetic impurities such as iron filings, steel particles, and other ferrous contaminants from scraps, ensuring stable operation and top-quality output.
- Maximize Profits with Dual Recovery
By completely separating copper and iron, both metals can be recovered and reused – achieving higher economic value and double returns.
- 100% Pure Copper Output
The separator extracts all iron from scrap cables, guaranteeing that the recovered copper remains free of impurities and reaches 100% purity.
- Reduced Downtime & Maintenance Costs
Iron filings and steel particles often clog recycling equipment, leading to breakdowns and interruptions. With a magnetic separator, you prevent equipment damage, extend machine life, and reduce costly downtime.
Wide Application Range
The BSGH magnetic iron separator is not limited to waste cable granulation. It can also be applied to scrap metal shredding lines, aluminum recycling, and other metal separation processes, making it a versatile solution that meets the production requirements of modern recycling facilities.
Magnetic separator manufacturer from china
Since 1995, BSGH Granulator has been a leading manufacturer in the scrap metal recycling industry, providing reliable equipment and innovative solutions for global customers. With decades of expertise, we specialize in designing and producing high-performance magnetic separator machines that deliver precision, durability, and efficiency. Currently, we offer four types of magnetic separators, each tailored for specific industry applications – from copper and aluminum recycling lines to scrap shredding systems and other metal separation processes.
By choosing BSGH Granulator, you gain a trusted partner committed to enhancing your recycling operations with proven equipment and long-term service support.
magnetic separator by types
We classified our magnetic separator machine into the following 4types, details as follow:
Double-layer magnetic separator
Double-layer magnetic separation is mainly assembled with our D series copper wire shredder and N-series cable granulator which have two conveyor belts arranged one above the other. This dual-layer separation system provides greater reliability: iron out from one belt, copper from another, remarkably improving separating efficiency.
Mainly used in copper outlet.
Working Principle:
- On the upper belt, a powerful magnetic field attracts and carries away ferrous metals, then discharged to its storage as the belt moves.
- On the lower belt, the non-magnetic material continues to move forward smoothly and is conveyed to the next processing step.
High intensity magnetic separator
The magnetic roller separator machine is an important supported device for our high-end N-series cable granulator. It has a rotating drum with a strong magnetic field inside, featuring in sorting even very fine or weakly magnetic particles (like tiny iron powder or steel wire fragments).
Used in conveyor belt.
Working Principle:
As mixed material passes through our high-intensity magnetic drum separator, ferrous particles are captured and discharged. Non-magnetic materials—such as plastics and non-ferrous metals—remain unaffected and proceed to the next stage with iron carryover minimized to meet purity requirements.
Overband Magnetic separator for shredding machine
Overband Magnetic Separator designed with strong and stable magnetic strength can be installed directly above the conveyor belt, saving space, and suitable for belt widths ranging between 500 – 2000mm, ideal for waste recycling, shredding, mining, wood chips and demolition applications.
Features:
Strong Penetration – Advanced magnetic circuit ensures deep separation even under heavy material loads.
Durable Structure – Stainless steel frame and sealed bearings guarantee stable operation in harsh environments.
Long-Lasting Power – Magnetic force loss is less than 5% within 10 years, ensuring consistent performance.
heavy-duty Armored magnetic separator Machine
BSGH Granulator Armored Heavy Magnetic Separator is designed for tough recycling conditions. With a powerful magnetic system delivering up to 25 kg single-pull force, it easily captures and removes large ferrous materials while ensuring reliable, heavy-duty performance.
Features:
- Super-Strong Magnetic Suction – With up to 25 kg single-pull force, it easily captures large ferrous materials such as scrap, auto casings, and appliances.
Extreme Durability, High load – A wear-resistant steel conveyor belt ensures superior impact resistance, longer service life, and lower maintenance.
Hot sale Magnetic Separator list
We are excited to present a selection of best-selling models from each of our four magnetic separation product lines. Every unit has been chosen for its outstanding performance, reliability, and customer satisfaction. Below, we showcase these industry-leading magnetic separators.
D series Double-layer magnetic separator
- Capacity: 300-700 KG/H
- Power: 0.75 KW
- Weight: 195 KG
- Size: 2100*550*1300MM
N series Belt magnetic separator machine
- Capacity: 300-800 KG/H
- Power: 0.75 KW
- Weight: 165 KG
- Size: 2100*550*1550MM
High intensity Drum magnetic separator
- Capacity: 300-400 KG/H
- Power: 0.5 KW
- Weight: 145 KG
- Size: 1200*850*840MM
800MM magnetic separator
- Applicable Conveyor Width: 1200 MM
- Applicable Conveyor Speed: ≤4.5 M/S
- Material Burden Depth: ≤300 MM
- Rated Suspended Height: 350 MM
- Motor Power: 4 KW
1600MM magnetic separator
- Applicable Conveyor Width: 1600 MM
- Applicable Conveyor Speed: ≤4.5 M/S
- Material Burden Depth: ≤400 MM
- Rated Suspended Height: 350/400/450 MM
- Motor Power: 5.5 KW
Armored magnetic separator
- Single Maximum Suction: 25 KG
- Voltage: Customized
- Size: 2340*1280*530 MM
- Rated Suspended Height: 300 MM
- Application: Remove iron from scrap
magnetic separators application in other fields
1. Electronic Waste (E-Waste) Recycling
Safely separate ferrous materials from circuit boards, e-waste, and small electronic components to increase recovery rates.
2. Automotive Dismantling
Remove steel and iron parts from shredded car scrap, improving the purity of recovered aluminum and copper.
3. Plastic Recycling
Essential for purifying plastic flakes by removing nails, screws, and other ferrous debris.
4. Mining and Minerals
Critical for protecting crushers and conveyors from iron impurities in ore, coal, and minerals. They reduce equipment wear and downtime, while also promoting a better quality of final mineral output.
5. Food Processing
Ensure product safety by removing tiny ferrous particles from grains, powders, and other food ingredients.
Working videos of magnetic separator
The videos below showcase several of our high-performance magnetic separators operating in real-world conditions. As you’ll see, each model is engineered to efficiently capture and remove ferrous contaminants—from fine iron filings to heavy iron scraps—across a wide range of material streams.
You’ll observe how the units ensure thorough separation, leaving the end product completely free of iron impurities. Whether it’s for recycling scrap copper wire or industrial processing, our magnetic systems separate at high purity rate, making the throughout convenient for your next production or recycling steps.
FAQ
What is magnetic separator, and how does it work?
Magnetic separator uses strong magnets to capture and remove ferrous materials from mixed particles, protecting equipment and improving material purity.
Why are magnetic separators important in cable recycling?
They remove iron from copper and aluminum scrap, ensuring 100% copper purity. If you need to process iron-containing cables, a magnetic separator is essential.
If I add a magnetic separator after the pre-shredder, does it protect the main crusher from damage?
Absolutely. It prevents iron and steel debris from entering the cutting chamber, reducing blade wear, downtime, and maintenance costs.
Are magnetic separators effective for metals other than iron (such as aluminum and stainless steel)?
Magnetic separators are primarily designed for magnetic materials (such as iron and steel). They are ineffective for non-ferromagnetic metals (such as aluminum, copper, and stainless steel). Separating these metals requires specialized equipment.
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