Armoured Cable Shredding Recycling Line
+ Capable of processing all tough cables covering armored cables, submarine cables, high-voltage cables, ASCR cables, etc.
+ Powerful wire shredding system + 99.9% separation rate
+ Flexible configuration customization solutions
+ Maximum processing capacity up to 3T/H
+ Handling cables under 120mm in diameter
What is an armoured cable shredding recycling line?
An armored cable recycling line is purpose-built to process cables reinforced with steel tape or heavy wire mesh—materials that easily jam or destroy standard recycling equipment. Although these metal armor layers protect critical conductors in the field, they create a severe processing bottleneck for scrapyards. Our advanced armored cable shredding recycling line solves this challenge through dual-stage shredding with precision air, magnetic, and vibration separation—thoroughly isolate steel armor, plastic insulation, and copper or aluminum core. Reaching up to 100% purity, this fully automated production line minimizes manual labor, maximizes material recovery, and ensures the highest ROI on every kilogram of heavy-duty armored scrap.
Heavy-duty armoured cable shredding recycling line
Due to steel-reinforced structure of armored cables, traditional processing methods often struggle with rapid blade wear, high downtime, and incomplete metal recovery. To efficiently solve these industry pain points, our R&D team has specially designed this production line to deliver maximum processing capacity and unmatched ROI:
- Modular design allows for assmebling magnetic separator, conveyor belt etc. to optimize your real production.
- Dual-stage shredding processes for complete crushing, making size reduction finer.
- Multi-stage separation covering airflow and vibrating etc., completely isolates the steel armor and plastic jackets, achieving over 99.9% separation rate.
- From structural layout to specific color requirement, the entire system supports customization for your business needs.
Industrial armoured cable shredding recycling line for sale
The industrial armoured cable shredding recycling line from BSGH Granulator effortlessly handles maximum 120mm armored cables with 3T/H capacity, but we are commited to providing the right solution, not the biggest one. If you are processing smaller-diameter cables or running a small or medium daily throughput, there is no need to invest larger equipment, thereby we have engineered multiple-scale configurations. From highly cost-effective choice to powerful industrial-grade configurations, explore our 6 custom models below to find best that perfectly fits your business.
Entry-Level Compact Configuration:
- Structure: BS-DB1200 Single-Shaft Shredder + BS-ECO1000 Cable Shredder
- Total Power: 151 KW
- Processing Capacity: 600-800 KG/H
- Feature: Your foundational solution for armored cable recovery. First single-shaft shredder crushes armoured cable into 10-25cm, while BS-ECO1000 handles the secondary fine crushing and precise separation in a smooth, continuous workflow.
- Ideal For: Small to medium-sized scrapyards with limited budgets and space, specifically processing light-duty or smaller-diameter armored wire.
Heavy-Duty Enhanced Line:
- Structure: BS-DB1400 Single-Shaft Shredder + BS-ECO1000 Cable Shredding Machine
- Total Power: 208 KW
- Processing Capacity: 1 T/H
- Feature: 132 KW single-shaft shredder’s processing capaity can reach up to 2 T/H. It easily tears through thicker steel-armored cables. Due to stronger power, the machine never jams. It feeds shredded material into BS-ECO1000 at a steady rate of 1 ton per hour, able to keep secondary crushing and separation system running perfectly without overloading.
- Ideal For: Buyers who process tough scrap, like heavy marine cables (not too long) , and target output is 1 ton per hour.
Extreme Pre-Shredding Line:
- Structure: BS-DB1600 Single-Shaft Shredder + BS-ECO1000 Cable Shredder Line
- Total Power: 236 KW
- Output: 1 T/H
- Feature: 160 KW shredder can crush the thickest armoured cables easily and its raw capacity surpasses BS-ECO1000’s 1 T/H output, making it operate in “low-stress” state. This low-frequency operation greatly extends shredder blades lifespan, minimizing maintenance downtime and lowering your replacement costs.
- Ideal For: Armoured cable recyclers most concerned about machine durability and low maintenance cost.
Mixed Processing Line:
- Structure: BS-DB1200 First Shredder + BS-A1100 Cable Recycling line
- Total Power: About 203 KW
- Output: 800 KG/H
- Feature: If you need to process armored cables, the line operates at a steady 800 KG/H capacity. If you have a huge batch of standard copper wires, please simply skip the first shredder, feed them directly into BS-A1100’s crushing chamber and capable of processing up to 2 tons per hour.
- Ideal For: Comprehensive recycling centers mainly process standard scrap cables (requiring processing capacity to 2 tons/h), but occasionally handle smaller quantities of armored cables as well.
Best Selling Flagship Line:
- Structure: BS-DB1400 Single-Shaft Shredder + BS-A1100
- Total Power: About 260 KW
- Output: 1.5 – 2 T/H
- Why is our Best-Seller: Single shaft shredder handles armored cables at 2 tons per hour, perfectly matching BS-A1100’s maximum processing capacity, eliminating processing bottlenecks and material jams. Then 110 KW secondary crusher easily shears shredded material down, finally 18 KW multi-stage separation system isolates pure copper with zero loss. Thus, this configuration guarantees a continuously smooth, highly profitable workflow.
- Ideal For: Large-scale recycling centers and professional buyers who expect high-efficiency operations, top-tier material purity and zero downtime.
Ultimate Industrial Line:
- Structure: BS-DB1600 Single-Shaft Shredder + BS-A1100
- Total Power: About 288 KW
- Output: 2 T/H
- Feature: We equipped this system with extreme dual-crushing power—a 160KW single shredder paired with a 110KW vertical crusher, both tear armoured cables achieving 2 T/H output, then the integrated separation steps ensure 100% pure copper every single time.
- Ideal For: Sufficient budget, large-scale recycling facilies that demand high-intensity, 24/7 continuous operations and highest return on investment.
What can our armoured cable shredding recycling line process?
In addition to various common types of cables, our machine can also efficiently recycle various scrap wires with complex structures and thick insulation layers with a diameter under 120mm, including armored cables, submarine cables, high-voltage cables, ASCR cables, etc.
ACSR cables
All types of ACSR cables with single core or multi core, thick and thin wires.
High-Density Power Cable
Includes flat, multi-core, armored, shielded, and flexible types
Standard Feeder Cable
Different size of 1/4″ 3/8″ 1/2″ 5/8″ 7/8″ 1-1/4″ 1-5/8″ Coaxial Feeder Cable
Working process of the armoured cable shredding recycling line
Our cable shredding recycling line can efficiently recycle armored cables through the following steps. You can click on the video to check the machine working details.
1. Armor cable chopper machine initially shreds the armored cables with strong shearing and tearing forces can easily reduce the armored cables to manageable sizes.
2. Conveyor belt conveys the initially shredded scrap wire to the main crusher. At the same time, the belt magnetic separator installed on the conveyor belt removes all the iron in the cable.
3. Main crusher crushes the scrap wire into 3-5mm copper and plastic mixed particles.
4. Two air separators use the air and difference in weight of the two materials to separate them, extracting the copper particles from the plastic insulation layer.
5. Vibrating tables secondary separate the mixed particles. Finally, you will get 100% pure copper particles, iron, and plastic insulation layers, all of which can be recycled or sold directly at a high price.
armoured cable shredding recycling line advantages
100% copper output
Dual crushing system + multiple separation stages make final copper granules purity reach up to 100%, boosting your profits.
PLC control
Whole recycling line is controlled by electric cabinet, only need 1-2 workers, automatic operation, greatly saving your labor costs.
Superior Copper Recovery
High-precision separation achieves a 99.9% copper recovery rate, ensuring minimal loss of valuable material.
CE Approval
The entire system complies with CE safety standards, providing personal safety protection and allowing for exporting.
Environmental friendly
Equipped with dust collection system, you can operate in clean workshop that meets environmental protection requirements.
Simple Maintenance
Blades, screens, blades and other accessories are easy to replace, which greatly reduces operational downtime.
Your trustworthy armored cable shredding recycling line manufacturer
company advantages
BSGH Granulator - Your reliable partner in china
As a leading armoured cable shredding recycling line manufacturer for over 30 years in China, BSGH Granulator offers the best solutions for recycling your armoured cables. If you choose us, we can offer:
1. One-year warranty and lifetime after-sales service.
2. Customized service including voltage, color, screen size, auxiliary equipment, etc.
3. Machine testing and video confirmation before packaging.
4. Full-process tracking during transportation.
5. Updated technology to ensure best machine quality and performance.
Powerful armoured cable shredding recycling line working video
Witness our armoured cable shredding recycling line working in action from the video below. To see more detailed photos, specifications, or even a live demonstration, please do not hesitate to contact us. We’re happy to provide you with all the information you need.
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Trusted by Professional Recyclers Worldwide
Exported to more than 80 countries worldwide, our armored cable shredding systems have become the go-to solution for maximizing copper recovery. Discover how our equipment is helping international recycling facilities eliminate downtime and boost their daily profitability through the real-world testimonials below.
“Our biggest headache when dealing with armoured cables used to be manual pre-processing, which was time-consuming and labor-intensive. Since we introduced this fully automatic cable shredding recycling line, our efficiency has increased by nearly 300%. This has not only significantly reduced our labor costs, but also improved operational safety.”
Customer From Brazil-Efraín
“The structure of armoured cables is very complex, and it is difficult for ordinary machines to separate them cleanly. However, the steel wires separated by this shredding recyclinfg line are very clean, and the purity of the copper granules reaches 100%, which can be sold at a high price. This ‘zero pollution, high purity’ output is the core reason why we chose your machine.”
Customer From France-Roni
“The dust collection system that comes with this recycling line is excellent, and there is almost no dust pollution in the plant. It truly achieves one-stop operation—from coarse crushing and medium crushing to fine sorting. The after-sales team is also very professional, and their remote installation guidance allowed us to start production very quickly.”
Customer From Saudi Arabia-Mihalis
FAQ
Can your engineers come to my place to install the armoured cable shredding recycling line?
Yes, we have a team of experienced technicians available for global installation support. If you require on-site assistance, you need to cover all the cost of the technician's round-trip airfare, hotel accommodation, meals, and bear the allowance of $200 per day.
My armor cables are a bit special. Can I send them to test if the armoured cable shredding recycling line can handle them?
Yes, we are pleased to test your raw materials, and we will shoot a test video for you.
What are the wear parts of armoured cable shredding recycling line?
Blades, crusher sieve, pulley belt, you can buy some for spare use.
Which kind of cables can your armoured cable shredding recycling line process?
Almost all types of cables below 120MM in diameter, our machine can process directly, no need to pre-process.
How much space is needed for this armoured cable shredding recycling line?
The floor space required depends on the machine configuration. We can provide customized layouts based on the dimensions of your factory.
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