Ⅰ. Introduction
In modern industrial production, the copper wire granulator machine plays an important role as a key equipment for scrap copper recycling. This equipment is mainly used to separate copper and plastic from scrap wires and cables to achieve resource recycling and reuse.
BSGH Granulator is a professional and the earliest high-end brand in China to manufacture copper wire granulator machines. With advanced and mature machinery manufacturing technology, we focus on providing the best copper recycling equipment for recycling companies and individual recyclers, supporting their business with powerful and efficient machines. Our machines are well-known for their superior performance and quality that far exceed similar machines on the market, occupying more than 80% of the domestic market share and winning the favor of users around the world. Selling well in more than 80 countries and regions, BSGH Granulator has become a trusted brand worldwide.
This article will introduce the top 10 advantages of BSGH Granulator to help you understand our products in depth so that you can make accurate and correct judgements when purchasing a copper wire granulator.
Ⅱ. Top 10 advantages of BSGH Granulator copper wire granulator machine
The copper wire granulator machine of BSGH Granulator has won a good reputation in the industry for its high efficiency and innovative technology. Here are the top ten advantages of our machine:
1. High Efficiency
The copper wire granulator machine of BSGH Granulator is the best equipment for improving the production efficiency of recyclers. Whether it is a small household copper wire granulator machine or a large copper recycling production line, all of our models can quickly and accurately process scrap cables, while maintaining excellent processing efficiency. Even our smallest model, BS-S10, can process 40kg-60kg of scrap materials per hour, while our largest standard model, BS-F3000, can even process 1.2-1.5 tons of scrap materials per hour. By installing a pre-shredder on standard models, our machines can achieve even higher throughput. This efficient solution enables recyclers to reach new levels of operational productivity and efficiency.
The Smallest Model BS-S10
The Largest Standard Model BS-F3000
2. Strong Adaptability
Considering the various types of wires and cables on the market, the copper wire granulator machine we designed has efficient processing capabilities for all kinds of scrap cables and has strong adaptability. It can handle both copper wires and aluminum wires and also has a good separation effect on almost all types of wires such as automotive wires, household wires, square wires, etc. In addition, equipping a magnetic separator to the copper wire granulator machine can process ferrous cables well, separating iron from all mixed particles to ensure the high purity of the final product. Installing an electrostatic separator on the copper wire granulator machine can achieve better separation when processing thin wires, effectively improving the recovery rate.
Magnetic Separator
Electrostatic Separator
3. High separation rate
Our machines use advanced airflow separation technology and are equipped with a unique small vibrating table to achieve a high separation rate, ensuring maximum recovery of pure copper from scrap cables. The airflow separator uses the weight difference between copper and plastic to achieve the first separation of the two, and the small vibrating table performs the second separation at the copper end and the plastic end. This precise separation system can accurately separate copper and plastic while minimizing copper loss, achieving a separation rate of up to 99.99%, allowing recyclers to obtain high-quality pure copper with higher profits.
4. Easy Operation
The copper wire granulator machine of BSGH Granulator is really easy to operate and highly automated, before many of our customers bought granulators for the first time, they could use the machine very well, because of really easy adjustment. The operator only needs to feed the material evenly, and the machine will automatically complete the entire recycling process. This ensures that even operators who have never used a copper wire granulator machine can quickly get started. From the first day of use, it can greatly improve the production efficiency of recycling companies and individual recyclers.
5. High economic profit
After the scrap cables are processed by our copper wire granulator machine, you can obtain clean, impurity-free, shiny pure copper particles, which have a higher market sales price. Recycled copper can be used in the production of copper products or sold directly, bringing significant profits to recycling companies and individual recyclers while helping them quickly gain market share. In addition, our copper wire granulator machine has a high degree of automation and can quickly separate the copper and plastic in scrap wires and cables, improving production efficiency. This high efficiency allows our copper wire granulator machine to process a large quantity of scrap cables in a short time, which not only reduces labor and time costs but also shortens production cycles and improves overall output. It can also obtain higher economic benefits in a short time, helping customers earn back the equipment investment cost faster and obtain long-term stable income.
6. Low operating and maintenance costs
We fully considered the cost-effectiveness of recyclers when designing the copper wire granulator machine, providing lower operating and maintenance costs. Advanced manufacturing technology and precise craftsmanship ensure a low failure rate of the equipment, reducing downtime and maintenance costs.
- Firstly, our machines are fully automated and only require one operator throughout the entire recycling process, greatly reducing the labor costs required to operate the machines.
- Moreover, our copper wire granulator machine adopts a low-energy consumption design. In the same operating time, the power consumption is reduced by about 20% compared with similar machines, reducing the operating costs of recyclers.
- In addition, our machines adopt a solid steel frame that has been optimized many times, which reduces the frequency of maintenance and parts replacement.
7. High safety
Our copper wire granulator machine adopts multiple safety protection measures, including an emergency stop button, short circuit protection and overload protection device. These measures can cut off the power supply or stop the equipment’s operation in time, thus preventing accidents.
Additionally, the machine is equipped with high-quality main crusher, blades, and an airflow separator, all of which help minimize the risk of safety hazards.
Throughout the entire recycling process, the operator only needs to perform the tasks of feeding materials and collecting the final product. Machine maintenance is carried out when the machine is shut down, ensuring that the operator can work efficiently and safely.
8. High durability
We insist on using only high-quality, high-strength, wear-resistant materials and sophisticated technology to manufacture machines. For example:
- our machines use pure copper core motors and high-quality thickened steel plates. During the production process, the steel plates undergo multiple heating treatments, allowing the machine to remain stable under high load and long-term operation.
- We chose SKD-11 steel for the blade, which has excellent hardness, cutting stability, and wear resistance (you can also choose the blade material yourself). This blade can maintain excellent crushing ability and high durability for a long time, and it can be sharpened and continued to be used even after it becomes dull.
SKD-11 Blades Of Copper Wire Granulators
All parts of the machine are durable and have less wear, ensuring high reliability and a service life of more than 10 years. It can be said that our copper wire granulator machine can stand the test of time.
9. Perfect Service
- We provide comprehensive technical support to ensure that customers receive timely assistance during equipment installation, commissioning, and operation.
- What’s more, we offer maintenance guidance to prevent potential problems and ensure that your equipment is always in top condition.
- In the event of a failure, our fast-response repair services can greatly reduce downtime and help customers resume production immediately.
- Additionally, we provide operational training to ensure that your staff can master the equipment’s operational methods and maximize efficiency.
- We also provide a one-year warranty supporting free repair or replacement of all non-human damaged parts within one year. This comprehensive after-sales service provides more reliable protection for customers’ investments.
10. Environmental Friendly
Our machines are environmentally friendly, and their advanced physical separation technology and environmental protection treatment process can ensure zero pollution during processing. Pulse dust collection equipment can collect all dust during processing, which can not only protect the health of operators but also ensure that the machines meet the environmental protection standards of all countries. Therefore, no matter how strict the environmental protection standards of your country are, you can use our machines with confidence.
Dust Collection System
Ⅲ. Application of BSGH Granulator copper wire granulator machine
Our copper wire granulator machine can not only process various specifications and types of waste wires and cables but also other waste containing metal and plastic. It has a wide range of applications:
1. Scrap wire and cable recycling station
This is the main application area of the copper wire granulator machine. The machine can effectively separate the copper and plastic in these scrap cables, recycle high-quality copper granules and plastic, and realize the recycling of resources.
2. Wire and cable manufacturers
The scraps and defective products generated during the production process can be recycled internally through the copper wire granulator machine to achieve material reuse, save resources and reduce costs.
3. Metal processing
For various metal wastes mixed with copper, the copper wire granulator machine can separate the copper, improve the purity and efficiency of metal recovery, and reduce production costs.
4. Electronic waste treatment plant
Various types of waste electronic products, such as computer main boards, mobile phone circuit boards, etc., often contain copper. The copper wire granulator machine can crush and separate these electronic wastes, extract the copper resources, and create economic value.
Ⅳ. How to purchase copper wire granulator machine from BSGH Granulator
The process of purchasing our copper wire granulator machine is very simple. You only need to contact our sales manager, who will help you through the entire ordering process. From negotiation to delivery, we will deliver your order intact.
1. Inquiry and consultation
Send us your inquiry and tell us your needs, and we will provide you with professional suggestions based on your actual situation.
2. Customization and quotation
If you have special requirements for the machine, such as customized color, logo, voltage, etc., please let us know. We support flexible customization and will provide you with the best quotation.
3. Order confirmation and production
After receiving your advance payment, we will prepare for production immediately. Don’t worry, we will strictly control the machine quality to ensure that every machine we produce is of top quality.
4. Delivery and after-sales support
After production is completed, we will send you a test video. Once you confirm that there are no problems with the machine, you can pay the balance, and we will arrange delivery as soon as possible. In addition, to protect your legal rights and interests, we provide installation guidance, operation training, one-year warranty and other services.
Ⅴ. Conclusion
BSGH Granulator‘s copper wire granulator machine has become a leader in the scrap copper recycling industry due to its excellent performance, economic benefits, durability and many other advantages. It is an ideal choice for recycling scrap wires and cables. Our copper wire granulator machine is designed with advanced separation technology, which can effectively separate copper and plastic, ensuring the efficiency and environmental protection of the recycling process.
In the fierce market competition, choosing our copper wire granulator machine can not only significantly improve your production efficiency but also help you reduce operating costs, thereby achieving considerable economic benefits. Whether you are a large-scale industrial recycler or a small recycling station, our copper wire granulator machine is a reliable partner in your recycling business. With strong technical support and perfect after-sales service, we are committed to helping customers succeed in the field of scrap copper recycling.
If you have any questions, please contact us at 0086 13772508206.
